Instruction/ maintenance manual of the product 991102 Gravely
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Part s Manual Pro-T urn 100 Zero-T urn Mowers 04562100A 1/13 Printed in USA E10 The use of a ny gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty. L’utilisation d’une essence c ontenant plus de 10% d’éthanol (E10) ou de 10% de MTBE an nulent la garantie.
2 T HE M ANUAL Before you oper ate your unit, car efully and comp letely read ma nuals s upplied with the unit. T he conten ts will provide you with a n unders tanding of saf ety instruc tions and con trols du ring norma l operat ion and maintenan ce.
3 M ODELS Domestic Model 99 1079 (Pr o-T urn 148) Kawasaki with 48 ” Mower Deck Serial No . 021000 an d up Model 99 1080 (Pr o-T urn 152) Kawasaki with 52 ” Mower Deck Serial No . 021000 an d up Model 99 1081 (Pr o-T urn 160) Kawasaki with 60 ” Mower Deck Serial No .
4 D ECALS – S AFETY Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty . Description 1 07800402 1 Decal, Saf ety Deck G uarding 2 07800340 2 Decal, Saf ety Mower Dec k 3 077575 0.
5 D ECALS – S TYLE Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty . Description 1 03271 90 0 2 Deca l, Transmiss io n D isc onnec t 2 07800 22 1 1 Deca l, Sea t Re lease 3 03.
6 F RAM E Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 (SN 020000 – 021999) 6 7 11 10 9 8 5 8 6 6 2 5 1 3 5 5 3 5 5 4 12 PE001_ G_frame.
7 F RAM E Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 (SN 020000 – 021999) Item Part No. Qty De scription 1 04243851 1 Foot Plate 2 04243953 1 Kick Pla te 3 07412900 4 Screw , T apping .38-16 x .50 Hex W asher Head Thr ead Roll ing 4 03948 151 1 Muffler Hea t Shie ld 5 07415400 8 Screw , T a pping .
8 F RAM E Model 991079, 080, 081, 095, 096, 097, 102 , 103, 104 (SN 022000 +) 6 7 11 10 9 8 5 8 6 6 2 5 1 3 5 5 3 5 5 4 12 PE001_ G_frame 13 14 15 16 15 17 18 17 15 15 16 17 17 18.
9 F RAM E Model 991079, 080, 081, 095, 096, 097, 102 , 103, 104 (SN 022000 +) Item Part No. Qty De scription 1 04243851 1 Foot Plate 2 04243953 1 Kick Pla te 3 07412900 4 Screw , T apping .38-16 x .50 Hex W asher Head Thr ead Roll ing 4 03948 151 1 Muffler Hea t Shie ld 5 07415400 8 Screw , T a pping .
10 S EAT A SSEMBLY Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 2 1 7 6 3 5 5 7 7 2 1 18 17 4 19 20 21 22 23 24 8 9 11 10 12 8 15 16 14 13 PE070_ G_100i_ seat.
11 S EAT A SSEMBLY Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty De scription 1 05717100 2 Ring, Re taining Exte rnal .500 x .050 2 06425300 2 W asher , Flat Steel .531 x 1 .00 x .063 3 04052900 1 Seat, Sus pension – wi th Belt, L ight Gray 4 03837800 1 Shaft, 100I Sea t Pivot 5 05500901 2 Bushing, F lange .
12 B RAKE A SSEMBLY Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 2 3 4 5 6 7 8 16 5 2 3 PE002_ G_bra kes 5 16 15 17 1 1 12 5 13 11 10 18 15 9 14.
13 B RAKE A SSEMBLY Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty De scription 1 05946900 3 Bolt, Hex .31 -18 x 1.00 2 05503900 2 Bushing, F lange .750 x 1.000 x .6 25 x 1.250 3 05714600 2 Ring, Re taining Exte rnal .689 x .077 4 01522000 1 Bushing , Flanged 5 06545400 7 Nut, Nyloc Flange .
14 T IRE A SSEMBLY Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 2 3 4 5 6 7 1 2 2 1 5 11 12 13 8 9 10 14 9 8 8 8 9 9 12 13 14 11 10 7 6 4 15 PE060_ G_tires.
15 T IRE A SSEMBLY Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty De scription 1 07100 903 2 Tire/Wheel As sembly , 13 x 6.50- 6 07100914 AR Tire, 13 x 6.50- 6 Smooth 2 00675 300 4 S pacer , Front Wheel 3 06500010 2 Nut, Nyloc Flange .
16 F UEL T ANKS Model 991079, 080, 081, 095, 096, 097 1 2 3 4 5 8 7 6 7 8 9 20 20 4 10 11 12 13 6 11 2 1 14 4 15 15 3 16 6 17 19 18 4 14 G_fueltank s_seria l_2500_ up 4 22 (to Right Hand T a nk) 23 (t.
17 F UEL T ANKS Model 991079, 080, 081, 095, 096, 097 Item Part No. Qty De scription 1 04558000 2 Cap, Fuel V en t-in Auto lock 2 04082700 2 Grommet, Re mote V ent Nitri le 3 03900300 2 Assemb ly , Mediu m T ank Fue l Pick-up 4 03278800 9 Clamp, Fuel Line 5 04340700 1 T a nk, Left Hand Me dium Grav ely Fuel 6 07000018 8 Bolt, SE MS .
18 F UEL T ANKS Model 991 102, 103, 104 1 2 3 4 5 8 7 6 7 8 9 20 20 4 10 11 12 13 6 11 2 1 14 4 15 15 3 16 6 17 4 14 G_fueltank s_seria l_2500_ up 4 22 23 (to Left Hand T ank) 21 (to E ngine) 23 (from.
19 F UEL T ANKS Model 991 102, 103, 104 Item Part No. Qty De scription 1 04558100 2 Cap, Fuel Non-V ent Autoloc k 2 04082700 2 Grommet, Re mote V ent Nitri le 3 03900300 2 Assemb ly , Mediu m T ank Fue l Pick-up 4 03278800 9 Clamp, Fuel Line 5 04340700 1 T a nk, Left Hand Me dium Grav ely Fuel 6 07000018 8 Bolt, SE MS .
20 H YDRAULIC D RIVE Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 2 1 3 4 5 6 7 8 9 10 11 12 13 14 15 10 6 PE035_ G_hydr odrive.
21 H YDRAULIC D RIVE Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty De scription 1 06500010 1 Nut, Nyloc Flange .50 -13 2 06436400 1 W asher , Flat Steel .51 1 x 1. 441 x . 125 3 02988651 1 Weldment, Hydro Drive Id ler Arm 4 05500123 1 Bushing , 1.
22 T RANSMISSION Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 3 6 8 21 19 20 23 13 12 11 13 12 11 13 3 20 19 4 10 7 10 7 4 15 16 17 18 5 9 5 9 3 6 14 22 2 22 3 2 2 22 24 25 26 26 8 24 25 22 22.
23 T RANSMISSION Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty De scription 1 03776400 1 T ransaxl e, 100I – Ri ght Hand 2 06545400 4 Nut, Nyloc Flange .
24 T RANSMISSION – R IGHT H AND Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 If an Arie ns part number is not listed next to a Hydro -Gear num ber , source the part from your local Hydro- Gear parts distribu tor .
25 T RANSMISSION – R IGHT H AND Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Ariens p/n Hydro-G ear p/n Qty . Descrip tion 1 71984 1 KIT , HOUSING ,MAIN,RH,CHRG ,CNTL 1 HOUSING , MAIN, RH, CHRG , CNTL 1 BUSHIN G , .6 2 4 x .71 9 x .56 2 1 BRG , JRNL .
26 T RANSMISSION – R IGHT H AND Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Ariens p/n Hydro-G ear p/n Qty . Descrip tion 105 53464 3 SCREW , HEX FLANGE 1/4-20 x .
27 T RANSMISSION – R IGHT H AND Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Ariens p/n Hydro-G ear p/n Qty . Descrip tion 210 71978 1 KIT , INPUT SHAFT 52 1 S HAFT , INP UT 53 1 BRG , BALL 17 x 40 x 12 54 1 RING , RET WIRE .561 ID 21 1 71597 1 KIT , RTN, CW 44 1 ARM, CONTROL, RH (46) 1 TWHCS 5/16-24 x 1.
28 T RANSMISSION – L EF T H AND Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 If an Arien s part number is not listed next to a Hydro-G ear number , source the part from your loc al Hydr o-Gear parts distr ibutor .
29 T RANSMISSION – L EF T H AND Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Ariens p/n Hydro-G ear p/n Qty . Descrip tion 1 71986 1 KIT , HOUSING ,MAIN,LH,CHRG ,CNTL 1 HOUSING , MAIN, LH, CHRG , CNTL 1 BUSHIN G , .6 2 4 x .71 9 x .56 2 1 BRG , JRNL .
30 T RANSMISSION – L EF T H AND Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Ariens p/n Hydro-G ear p/n Qty . Descrip tion 102 51979 1 KIT HANDLE, ACTUA TING 103 52027 1 CLIP , RET AIN ING 105 53464 3 SCREW , HEX FLANGE 1/4-20 x .625 106 52247 1 GUARD, FIL TER, LH 121 53218 1 PULLEY , 4.
31 T RANSMISSION – L EF T H AND Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Ariens p/n Hydro-Gear p/n Qty . Desc ription 52 1 S HAFT , INP UT 53 1 BRG , BALL 17 x 40 x 12 54 1 RING , RET WIRE .561 ID 21 1 71599 1 KIT , RTN, CCW 44 1 ARM, CONTROL, LH (46) 1 TWHCS 5/16-24 x 1.
32 E NGINE Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 2 1 3 4 5 6 7 9 8 8 10 11 12 13 10 14 15 22 21 16 16 18 24 23 19 20. To Va l v e 17 25 26 PE046_ G_kaw_f x.
33 E NGINE Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty De scription 1 05900036 1 Bolt, Hex .44 -20 x 2.50 2 06443600 1 W asher , Flat Steel .469 x 2 .00 x .25 3 06542000 1 Nut, Lock ing T o p Flang e .38-16 4 06610300 1 Key .
34 C ONTROLS Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 2 1 26 1 3 4 5 6 7 8 9 10 11 12 15 5 7 4 6 15 16 6 3 4 12 17 18 19 21 20 22 17 23 19 6 7 15 13 14 8 12 4 3 3 7 16 25 14 15 11 6 9 8 8 .
35 C ONTROLS Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty De scription 1 05942200 2 Bolt, Hex .Full Threa d 38-16 x 2 .00 2 04558551 1 Weldment, Right Han d Control 3 03704900 4 W ave Washer .640 x .875 x .12 5 Free H eight 4 05521 100 4 Bush ing, Flange Nylon .
36 E LECTRICAL Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 2 1 3 4 5 3 6 24 9 10 11 12 13 14 15 16 17 7 21 19 22 20 18 24 8 26 25 26 25 8 23 PE021_ G_elec trical_2.
37 E LECTRICAL Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty De scription 1 06226400 2 Bolt, Roun d Head Square Neck .25-2 0 x 7.
38 C ONTIN UITY D IAGRAM Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 PD38 40 M L S B G M L S B G M L S B G OFF RUN ST ART POSITION CIRCUIT 1. OFF G + M 2.
39 W IRING D IAGRAM Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 20 AMP 20 AMP ORANGE 10 AMP 10 AMP 15 AMP CE CE OPTION.
40 M ECHANICAL D ECK L IF T Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 28 6 7 2 4 12 3 29 28 30 36 5 16 1 4 5 6 7 4 8 9 10 5 6 7 4 1 11 13 14 15 16 17 18 9 19 2 35 34 33 25 28 32 7 31 37 7 1.
41 M ECHANICAL D ECK L IF T Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty De scription 1 05707300 4 Ring, Re taining Exte rnal 1.00 x .078 2 06535900 4 Nut, Hex Ja m .375-16 3 07030000 2 Bolt, Ey e .375-16 x 2.50 4 05800001 4 Pin, Roll .
42 B ELT S , S PINDLES , I DLERS & B LADES , 48” & 52” D ECKS Model 991079, 080, 095, 096, 102, 103 Belts_Spindles _48in_ G 13 39 8 5 9 34 41 11 18 12 16 17 27 33 1 38 33 14 9 36 35 5 2 8 .
43 B ELT S , S PINDLES , I DLERS & B LADES , 48” & 52” D ECKS Model 991079, 080, 095, 096, 102, 103 Item Part No. Qty De scription 1 05957900 1 Bolt, Hex .38 -16 x 1.50 2 05500905 1 Bushing, S pacer .50 2 x .997 x .50 3 07300527 1 Sheave, .
44 B ELT S , S PINDLES , I DLERS & B LA DE S , 60” D ECK Model 991081, 097, 104 13 9 5 8 38 1 24 6 26 32 15 16 40 11 17 12 37 33 32 14 35 9 2 34 5 8 38 6 31 20 40 11 28 30 4 3 36 7 18 19 30 12 1.
45 B ELT S , S PI NDLES , I DLERS & BLADES , 60” D ECK Model 991081, 097, 104 Item Part No. Qty De scription 1 05957 900 1 Bolt, Hex .38-1 6 x 1.50 2 05500 905 1 Bushing, S pacer .50 2 x .997 x . 50 3 07300 527 1 Sheave, .50 " ID x 6.00" OD V -Idler 4 00450 100 1 Cap, Idl er Beari ng Sealin g 5 01581 700 2 Bushing, S pacer .
46 D ECK & M OU NTING A RMS Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 1 2 3 5 4 4 6 7 9 8 10 12 12 11 11 13 5 3 6 4 1 2 7 8 9 10 8 10 8 10 7 9 11 13 13 11 9 7 Deck_ Mounting_ Arms 14 14.
47 D ECK & M OU NTING A RMS Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty De scription 1 05948700 2 Bolt, Hex .38 -16 x 1.00 2 09238900 2 Weldment, Mowe r Mounting P in 3 05901436 2 Bolt, Hex .50 -13 x 1.7 5 Grade 5 EP8 0 4 05435900 4 Bearing, .
48 A NTI -S CALP R OLLERS Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 4 3 2 5 2 6 3 4 (99107 9, 095, 102 ) (991080 , 081, 096, 0 97, 103, 104 ) 1 6 3 5 4 3 2 1 6 3 PE100_ G_deck _wheels 4.
49 A NTI -S CALP R OLLERS Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty De scription 1 06225900 3 Bolt, Roun d Head Squa re Neck .50-1 3 x 5.00 (99 1079, 095, 1 02) 06225900 2 Bolt, Roun d Head Squa re Neck .50-1 3 x 5.00 (99 1080, 081, 0 96, 097, 103 , 104) 2 00473700 3 S pacer , .
50 D ISCHARGE C HUTE & B ELT C OVERS Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 3 4 4 11 7 8 7 6 13 14 12 10 14 10 9 6 7 6 5 1 18 17 16 2 1 15 3 4 3 3 3 4 Disch arg e Chute_ Belt_Cov e r.
51 D ISCHARGE C HUTE & B ELT C OVERS Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty De scription 1 06224100 3 Bolt, Roun d Head Square Neck .38-1 6 x 1.25 2 07000 037 1 Pu ll Pin 3 05958000 6 Bolt, Hex .38 -16 x 1.25 4 06200002 4 Bolt, Roun d Head Square Neck .
52 D ISCHARGE C HUTE S TORAGE Model 991079, 095, 102 Item Part No. Qty De scription 1 07414400 1 Screw , T a pping .31- 18 x .75 Hex W ash er Head 2 07500009 1 Bumper , Recess ed 1.50 x .63 w/.31 Thru Hole 3 06545400 2 Nut, Lock ing Nyloc F lange .31-1 8 4 00451 653 1 Dis charge Ba ffle 5 06216100 2 Bolt, Roun d Head Square Neck .
53 D ISCHARGE C HUTE S TORAGE Model 991080, 081, 096, 097, 103, 104 Item Part No. Qty De scription 1 07534800 1 Knob, C lamping, .312 -18 Nylo c 2 06529800 1 Nut, Lock ing Center .31 -18 3 07500009 1 Bumper , Recess ed 1.50 x .63 w/.31 Thru Hole 4 06212100 1 Bolt, Roun d Head Square Neck .
54 ROPS Model 991079, 080, 081, 095, 096, 097, 102, 103, 104 Item Part No. Qty . D escription 1 59101600 1 ROPS, P T100 Replac ement 2 05965800 2 Bolt, Hex .50 -13 x 3.50 3 04063400 2 Assemb ly , ROPS P in/Lanyar d 4 06543600 6 Nut, Lock ing T o p Flang e .
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GRA VEL Y 655 W est Ryan S treet Brillion, WI 541 10 920- 756-4688 Fax 920-756 -2407 www .gravely .com.
An important point after buying a device Gravely 991102 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Gravely 991102 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Gravely 991102 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Gravely 991102 you will learn all the available features of the product, as well as information on its operation. The information that you get Gravely 991102 will certainly help you make a decision on the purchase.
If you already are a holder of Gravely 991102, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Gravely 991102.
However, one of the most important roles played by the user manual is to help in solving problems with Gravely 991102. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Gravely 991102 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
