Instruction/ maintenance manual of the product 990102 Gravely
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Part s Manual 00615300 D 9/09 Printed in USA Models 990100 - 27hp 990101 - 25hp 990102 - 30hp Rapid XZ Shown wi th option al 60” de ck..
2 T HE M ANUAL Before you oper ate your unit, care fully and complete ly read ma nuals s upplied with the unit. T he conten ts will provide you with a n unders tanding of safe ty instruct ions and con trols du ring norma l operat ion and ma intenance .
3 M ODELS Domestic Model 99 0100 Rapid X Z, 27hp Kohl er Horizontal Serial No . 000100 an d up Model 99 0101 Rapid X Z, 25hp Kohl er Hozi zontal Serial No . 000100 an d up Model 99 0102 Rapid X Z, 30hp Kohl er Horizontal Serial No . 000100 an d up T ABLE O F C ONTENT S D ECALS Decals .
4 D ECALS Model 990100, 101, 102 Item Part No. Qty . Description 1 053631 00 1 Deca l, Service I nstruct ions R apid XZ 2 07757600 1 Decal, Instruc tion al S teering 3 05363300 2 Decal, Gravely Rapi d.
5 F RAM E Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00474551 1 Weldm ent, Frame 2 00601451 1 Plate, Kohler Engine Mo unting 3 06223600 2 Bolt, Round H ead Square N eck .
6 S EAT Model 990100, 101, 102 PD0780 6 7 2 3 5 4 1 8 9 4 5 8 8 7 10 11 12 13 14 15 16 17 20 18 19.
7 S EAT Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 03947200 1 Seat, S uspension , Light Grey (Includes items 1 3 – 20) 2 00474151 1 Plate , Seat Pivot 3 00587700 1 Rod, Se at Pivot (Outfront) 4 05521 100 2 Bush ing, Flange .515 x .750 x .
8 H OOD Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00497353 1 Hood, O utfront Rapid XZ 2 07412900 10 Sc rew , T a pping .38-16 x .50 Hex Washer Hea d Thread 3 07415400 5 Screw , T apping .38-16 x .75 Hex W asher Hea d Thread 4 00667553 1 Support, Lateral H ood 5 06530400 2 Nut, S pin L ock Flange .
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10 E NGINE AN D C LUTCH Model 990100, 101, 102 1 2 10 12 13 15 18 17 4 5 6 7 8 9 25 3 PD3790 22 21 19 20 11 16 12 19 8 24 23 23 26 28 27 27 31 30 29 34 33 32 35 36 37 14 38 39 43 42 41 40.
11 E NGINE /C LUTCH Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 08200132 1 Engine, 27h p Kohler (99 0100) 082001 18 1 Engine, 25h p Kohler (99 0101) 08200145 1 Engine, 30hp Kohle r (990102) 2 072001 13 1 Belt, B 41 .313 Matched Set 3 00667451 1 Bracket, PT O Idle r Mounting 4 06225000 1 Bolt, Round H ead Square N eck .
12 F UEL T ANKS AND H OSES Model 990100, 101, 102 1 3 2 4 4 5 6 16 7 4 4 8 PD3661 9 10 14 4 4 13 12 12 12 12 11 13 19 20 18 17 18 15.
13 F UEL T ANKS AND H OSES Model 990100, 101, 102 Item Part No. Qty . Description 1 00497400 1 Fender , Righ t Hand 2 00473951 1 Weldment, C ontrol Panel 3 00616851 1 S tiffener , Fender 4 07000018 12 Bo lt, SEMS .31-18 x .62 5 05959400 1 Bolt, Hex .38-16 x .
14 H YDROST ATIC P UMP S AND I DLERS Model 990100, 101, 102 PD3671 1 2 5 4 6 8 11 9 14 10 16 17 19 28 18 7 20 21 22 24 25 27 26 3 15 9 10 11 7 12 13 18 18 24 23 32 29 31 30 33 34 35 36.
15 H YDROST ATIC P UM P S & I DLER S Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00587200 1 Pump, Hydrauli c BDP-21L Left Hand Rapid XZ 2 06224100 4 Bolt, Roun d Head Squa re Neck .38 -16 x 1.25 Gr ade 5 3 00677100 1 S pacer , 1.0ID x 1.
16 R EAR A XLE AN D W EIGH T S Model 990100, 101, 102 PD3680 1 2 3 5 6 9 10 11 12 13 13 14 15 16 21 8 17 12 19 7 4 18 18 18 9 20 20 22 23 24 25 26 27 28 29 29 29.
17 R EAR A XLE AN D W EIGH T S Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00675300 4 S pace r , Wheel 2 00456800 2 Cap, Dust 3 00475051 1 Weldm ent, Rear Axl e 4 00531400 2 Bearing Seal 1.5 x 2 x .18 5 00531500 2 S pace r , 1.005 x 1.5075 x .
18 B RAKE L INK AGE Model 990100, 101, 102 PD3571 1 28 3 4 5 5 6 7 5 9 10 13 14 15 16 17 34 20 21 19 24 25 6 27 11 26 12 23 30 22 19 13 2 32 18 8 12 35 36 1 2 47 8 10 11 25 31 37 33 9 27 21 28 23 20 3.
19 B RAKE L INK AGE Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00602500 2 Assembly , Brake 2 00668251 2 Extension, Brake 3 05946900 4 Bolt, Hex .31-18 x 1.00 Gra de 5 4 00619400 1 Rod, Parking Brake Set Right Ha nd 5 06714800 10 Pin, Ha ir , ENDRI ES #25 6 06436200 10 W ash er , Flat S teel .
20 S TEERIN G L EVERS & L INKAGES Model 990100, 101, 102 PD36 30 1 4 5 7 7 8 8 9 11 11 12 12 13 14 10 13 16 5 10 17 10 12 15 3 3 2 14 6 9 17 12 4 4 4 6 4 4 24 24 3 3 15 18 19 20 21 20 21 18 20 20 .
21 S TEERIN G L EVERS & L INKAGES Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00585051 1 Weldment, Ben t S teering A rm - Right H and 2 00472951 1 Weldment, Ben t S teering A rm - Left Hand 3 05436800 4 Bush ing .625 x .75 x .50 4 06436100 6 W ash er , Flat S teel .
22 C ONTROL P ANEL Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 07000018 7 Bolt, SEMS .31-1 8 x .62 2 061 16 700 4 Sc rew , Machine 10- 24 x .
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24 W EIGHT T RAN SFER Model 990100, 101, 102 PD0360 1 2 5 6 7 42 9 10 11 12 4 3 18 13 14 17 15 16 19 22 20 21 4 5 9 8 11 13 12 14 15 16 17 17 17 18 24 25 26 27 28 24 30 29 32 31 9 33 35 34 47 45 39 37.
25 W EIGHT T RAN SFER Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00585100 1 Cylinder , Hydraulic Deck Lif t 2 06539600 1 Nut, Jam .62 5-18 3 09221600 1 Rod End, 5/8 R ight Hand - Female 4 07000045 2 Adapter , Hydraulic Fitting 90 M4F-M6O 5 09215200 2 Bushing, .
26 H YDRAULIC T ANK , F ILTER , P UMP S , & H OSES Model 990100, 101, 102 PD0370 1 (Loc ated in Reservo ir , reference only) 3 5 7 9 8 11 6 6 10 2 PD3690 15 14 3 2 2 4 16 6 7 7 7 12 8 8 8 17 13 13.
27 H YDRAULIC T ANK , F ILTER , P UMP S , & H OSES Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00585500 1 T ank, Hydraul ic Reserv oir/Filt er 2 07069600 3 Fitting, Hydraulic 90 Elbow M8F-M8O 8 C5OLO-S teel 3 00601700 2 Hose, H ydra uli c .
28 H YDRAULIC R OUT ING D IAGRAM Model 990100, 101, 102 PD0740 Va l v e Block Weight T ransfer Cylinder Deck Lift Cylinder Aux Output T op P Port Aux Pump Bottom T Port B1 Port B1 Port P Port T Port A.
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30 E LECTRICAL S YSTEM Model 990100, 101, 102 PD3620 19 1 2 3 4 5 7 8 9 12 11 12 13 14 15 16 17 18 6 20 22 21 10 23 24 25 26 26 27.
31 E LECTRICAL S YSTEM Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00464 000 1 Ke y Switch 2 00492000 1 Harnes s, Rapid XD 3 09287000 1 Key with Shield 4 01545600 1 Switch, Clutc h With .
32 C ONTIN UITY D IAGRAM Model 990100, 101, 102 Seat Switch (03654200) Relay (00432100) Normal Position 1 Position 2 Weight T ransfer Switch (00652100) PD38 40.
33 W IRING D IAGRA M Model 990100, 101, 102 PD24 13 T o Hydraulic Controls DECK SAFETY SWITCH (p age 3 4).
34 W IRING D IAGRAMS Model 990100, 101, 102 WEIGHT TRANSFER SENSOR 2 5 3 1 6 4 2 5 3 1 6 4 1 2 WEIGHT TRANSFER SENSOR RELA Y HYDRAULICS RELA Y WEIGHT TRANSFER UP/DOWN SWITCH WEIGHT TRANSFER UP/DOWN SO.
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GRA VEL Y 655 W est Ryan S treet Brillion, W I 541 10-1072 920-756-21 41 Fax 920-7 56-2407 www .grave ly .com.
An important point after buying a device Gravely 990102 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Gravely 990102 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Gravely 990102 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Gravely 990102 you will learn all the available features of the product, as well as information on its operation. The information that you get Gravely 990102 will certainly help you make a decision on the purchase.
If you already are a holder of Gravely 990102, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Gravely 990102.
However, one of the most important roles played by the user manual is to help in solving problems with Gravely 990102. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Gravely 990102 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
