Instruction/ maintenance manual of the product ti5409a Graco Inc.
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Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2004, Graco Inc. is r egistered to I. S. EN ISO 9001 310778N Repair GH ™ 200, GH 230, GH 300; Series A & B EH ™ 200, Series A Hydraulic Spra yer s K orean P atent:10-064 7761 ti5380a - Use with Ar chitectural Coatings and P aints - 3300 psi (2.
2 310778N T able of Contents W ARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 General Repair Information . . . . . . . . . . . . . . . . . . 5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 T roubleshooting .
310778N 3 The f ollowing W arnings are f or the saf e setup , use, g rounding, maintenance and repair o f this equipment. The e xcla- mation point symb ol aler ts you to a genera l warning and the hazard symbols ref er to procedu re-specific risks. Ref er back to these W ar nings.
4 310778N MO VING P AR TS HAZARD Movin g par ts can pinch or amputate fingers and other body par ts. • K eep clear of mo ving par ts. • Do not op erate equipme nt with pr otective guards or covers removed. • Pressurized equipmen t can star t without warning.
General Repair Information 310778N 5 General Repair Inf ormation 1. K eep all screws, n uts, washers, gask ets, and electrical fittings removed during repair procedures. These par ts are not nor mally provided wit h replacement assemblies. 2. T est repair after problem is corrected.
Maintenance 6 310778N Maintenance Pressure Relief Pr ocedure 1. Lock gun trigger saf ety . 2. T ur n engine ON/OFF s witch to OFF . 3. Mov e pump valv e to OFF (down) and turn pressure control knob fully counterclockwise. 4. Unlock trigger safety . Hold metal par t of gun firmly to si de of grounded metal pail, and trigger gun to reliev e pressure.
Troubleshooting 310778N 7 T r oubleshooting Prob lem Cause Solution Gas engine pulls hard (wo n't star t) Hydraulic pr essure is too high T ur n hy draulic pressure knob coun ter- clockwise to lo.
Hydraulic Pump 8 310778N Hydraulic Pump Remo val Let h ydraulic syst em cool bef ore beginning ser vice. 1. Place drip pan or rags under spra yer to catch h ydraulic oil that leaks out dur ing re pair . 2. Remov e drain plug (40) and oil filter (47) and allow h ydraulic oil to drain.
310778N 9 F IG . 2 ti5406a 40 96 44 16 98 62 111 114 27 68 46 5 22 97 37 58 17 47 133 117 172 173 94.
Fan Belt 10 310778N Fa n B e l t Remo val 1. Fig. 3. Loosen belt gua rd knob (55). 2. Rotate belt guard (117) up. 3. Lift engine (119) up to remov e tension on belt (44). 4. Remov e belt from pulley (43) and fan pulley (96). Installation 1. Thread belt (44) a round dr ive pulley (43) and f an pulley (96).
Engine 310778N 11 Engine Remo val NO TE: All ser vice to the engine must be perfo r med by an authoriz ed HOND A dealer . 1. Do Fan Belt, Remov al ; page 10. 2. Fig. 4. Loosen motor knob (55). Swing motor retainer brac ket (105) out. 3. Remov e engine (119) and rock er pl ate (99) from spray er .
Hydraulic Motor Rebuild 12 310778N Hydraulic Motor Reb uild Remo val 1. Place drip pan or rags under spra yer to catch h ydraulic oil that leaks out dur ing re pair . 2. Remov e pump pin (92) and retainer clip (120), page 15. 3. Fig. 5. Remove h ydraulic lines (93, 95) from fittings (16) at top left and r ight side of hydr aulic motor .
310778N 13 F IG . 5 5.c. 78 13 83 20 8 5.b. 64 65 A 67 5.a. test hole 93 95 16 ti5412a.
Hydraulic Oil/Filter Change 14 310778N Hydraulic Oil/Filter Change Remo val 1. Fig. 6. Place dri p pan or rags under spra yer to catch h ydraulic oil that drains out. 2. Remov e drain plug (40). Allow h ydraulic oil to drain. 3. Unscrew filter (47) slo wly - o il runs into groov e and drains out rear .
Displacement Pump 310778N 15 Displacement Pump See manual 309 277 fo r pump repair instructions Remo val 1. Flush pump. 1. Fig. 7. Remov e suction t ube (114) and paint hose (63) (remov e at swiv el end). F IG . 7 2. Fig. 8. Push retaining spring up; push out pin (92).
Parts 16 310778N Pa r t s P ar ts Drawing - GH 200, GH 230, GH 300, EH 200 Spra yer s ti5408c 113 167 166 165 164 103 122 121 112 47 27 6 100 49 9 116 48 54 39 70 19 35 81 132 75 174 108 79 91 150f 15.
Parts 310778N 17 P ar ts List - GH 200, GH 23 0, GH 300, EH 200 Sprayers ▲ Replacement Danger and W ar ning labels, tags , and cards are av ailabl e at no cost # Included in Manif old Kit 287285 * Included in Drain V a lv e Kit 245103 Ref. No. P ar t No.
Parts Drawing - GH 200, GH 23 0, GH 300, EH 200 Sprayers 18 310778N P ar ts Drawing - GH 200, GH 230, GH 300, EH 200 Spra yer s ti5409a 40 69 62 46 102 5 105 55 6 27 45 155 68 109 172 173 170 55 115 1.
Parts Drawing - GH 200, GH 230, GH 300, EH 200 Sprayers 310778N 19 P art s List - GH 200, GH 230, GH 300, EH 200 Spray ers ▲ Danger and W ar ning labels, are av ailab le at no co st Ref.
Parts Drawing - GH 200, GH 23 0, GH 300, EH 200 Sprayers 20 310778N P ar ts Drawing - GH 200, GH 230, GH 300, EH 200 Spra yer s 129 15 57 71 64 65 50 11 16 95 21 16 36 93 53 127 94 32 8 78 77 20 72 76.
Parts List - GH 200, GH 230, GH 300, EH 200 Sprayers 310778N 21 P art s List - GH 200, GH 230, GH 300, EH 200 Spray ers ▲ Danger and Warning labels, are av ailable at no charge † Included in T rip.
GH 200 Sprayers with Spray Gun and Hoses 22 310778N GH 200 Spra ye rs with Spra y Gun and Hoses 248560 Includ es 201 and 202 GH 230 Spra ye rs with Spra y Gun and Hoses 248562 Includ es 201 and 202 Ref No. P art No. Description Qty . 201 248559 GH 200 See cover and P ar ts, pages 16 - 21 1 202 287037 KIT , gun, Cont ractor 3300 psi (227 bar , 22.
GH 300 Sprayers with Sp ray Gun and Hoses 310778N 23 GH 300 Spra ye rs with Spra y Gun and Hoses 248564 Includes 201 and 202 Ref No. P art No. Description Qty . 201 248563 GH 300 See cov er and Parts, pages 16 - 21 1 202 287042 KIT , gun, Silv er 3300 psi (227 bar , 22.
24 310778N.
Technical Data 310778N 25 Te c h n i c a l D a t a Basic Spra yer W etted P arts : Zinc and n ick el-plated ca rbon steel, stainless st eel, PTFE, ac etal, chrom e plating, leath er , V -Maxt UHMW PE, alumi- num, stainless ste el, tungsten carbide, cer amic, ny lon, aluminum Dimensions Accessories Must be purcha sed separately .
Graco Standard Warranty 26 310778N Graco Standar d W arranty Graco warrants all equipment ref erenced in th is document which is manuf actured by Graco and bearing its name to be free from de fe ct s i n material and workmanship on the date of sale to the origin al purch aser for use.
An important point after buying a device Graco Inc. ti5409a (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco Inc. ti5409a yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco Inc. ti5409a - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco Inc. ti5409a you will learn all the available features of the product, as well as information on its operation. The information that you get Graco Inc. ti5409a will certainly help you make a decision on the purchase.
If you already are a holder of Graco Inc. ti5409a, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco Inc. ti5409a.
However, one of the most important roles played by the user manual is to help in solving problems with Graco Inc. ti5409a. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco Inc. ti5409a along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
