Instruction/ maintenance manual of the product GC-1392 Z Graco Inc.
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Operation MCG-SSP GC-1392 Z Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. Multi-Color Gel-Coat System For use with Polyester Resin and Gel-C.
Contents W arnings W arnings ...................................................................................................................... ...................................... 3 Important Safety Information .................................
GC-1392Z 3 9CTPKPIU The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the h.
4 GC-1392Z 9#40+0) SKIN INJECTION HAZARD +LJKSUHVVXUHÀXLGIURPJXQKRVHOHDNVRUUXSWXUHGFRPSRQHQWVZLOOSLHUFHVNLQ7KLVPDORRN OLNHMXVWDFXWEXWLWLVDVHULRXVLQMXUWKDWFDQUHVXOWLQDPSXWDWLRQ Get immediate surgical treatment.
GC-1392Z 5 Important Safety Information Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. Proper handling of the “unstable (reactive)” ch.
6 GC-1392Z This equipment needs to be grounded. Ground the dispense gun through connection to an *ODV&UDIWDSSURYHGJURXQGHGÀXLGVXSSOKRVH &KHFN.
1. Remove the cap plugs from the bottom inlet of each material pump. 2. Attach one end of the green material hoses to the SXPSLQOHWVDQGDWWDFKWKHRWKHUHQGWRWKHSLFNXS tubes and place them in the material drums.
Set-Up 6. Connect a main air supply to system. (GlasCraft recommends a minimum of 3/8”dia. airline.) 7. Securely attach clamp assembly , P/N 17440-00, to permanently grounded rod or pipe and to the slave pump. 8. )LOO/XEH&XSDWWKHWRSRIÀXLGVHFWLRQKDOIòIXOO of suitable pump lube.
Additional Color Installation Instructions When adding “ODD” number colors (i.e. third color , ¿IWKFRORU HWFRXZLOOQHHGRQH+DUGZDUH.LWDQG RQH)OXLG6HFWLRQ.
5. Assemble material valve and Q.D. Fitting onto material Hose. 6. Install Material Hose, Recirculation Hose, and Mate- ULDO3LFN8S.
GC-1392Z 11 Set-Up REVISION Y * * * * * * * * * * 22349-00-00 Guard Kit.
12 GC-1392Z 7 RUHOLHYHÀXLGDQGDLUSUHVVXUHV 1. Push down Y ellow slide valve, P/N 21402-00 to bleed RIIDLUWRVVWHP 2.
Start-Up 5HIHUWRVSHFL¿F8VHU0DQXDOVIRUGHWDLOHG component start-up and shut-down instructions. Before Operating the System 1. 0DNHVXUHDOOKRVHFRQQHFWLRQVDUHWLJKWDQGVHFXUH 2. 0DNHVXUHWKHEDOOYDOYHVRQWKHPDQLIROGDUHRII and all of the regulators are dialed down to zero.
Start-Up 4. Dial up 90-100 psi of pressure at solvent regulator . 5. Using a proper collection container , open solvent ÀXVKYDOYHDWWKH,1'JXQ(QVXUHWKDWRXKDYH SURSHUVROYHQWÀXVKLQJDWWKHJXQ Catalyst 5.
Start-Up Gel-Coat 1. Open ball valve at material regulator . 2. With the roller cam still unattached from slave pump OLQNDJHDUPVORZOEHJLQWRGLDOXSSUHVVXUHDW material regulator .
Start-Up Color Change Procedure 1. 7 XUQ $LU&RQWURO9 DOYHFORFNZLVHWR³&2/25 CHANGE” position. 2. T urn Material V alve, P/N 21 192-00, from Material Hose to Recirculating Hose (handle in vertical position). This will relieve pressure on Material Hose.
Start-Up 0DWHULDO9 DOYH0867UHPDLQLQWKH³2))´SRVLWLRQZKHQ QRWLQXVHWRSUHYHQWPDWHULDOIURPOHDNLQJRXWRIKRVH .
Start-Up 17. 7 XUQ0DWHULDO9 DOYHRQEDFNRI*XQWR³2Q´ position. 18. Color Change Procedure is now complete and normal spray operations may continue. 14. T urn the catalyst slave pump yellow ball valve to the open position. 15.
Shut-Down Shut-Down Instructions 1. T urn the “On/Off” Ball V alves on the Air Manifold to their “Off” position. 2. T urn catalyst yellow ball valve, P/N 21228-00 to Open / Recirculation position to dump psi. and close the valve. 2. Pressure should be maintained on the material hose.
Parts MCG 20300-00 MCG 20300-20 Part 1XPEHU Description 20300-00 0&*8QLWZ0DWHULDO3XPSV 17440-00 Grounding Clamp Assembly GC-1392 User Manual GAM-268-01 0DWHULDO3XPS3LFN8S.
$VVHPEO'UDZLQJV REVISION Y 0&*8QLW $VVHPEO GC-1392Z 21.
$VVHPEO'UDZLQJV REVISION Y 0&*8QLW $VVHPEO 22 GC-1392Z.
GC-1392Y 23 $VVHPEO'UDZLQJV REVISION Y 0&*8QLW $VVHPEO.
$VVHPEO'UDZLQJV 24 GC-1392Z REVISION Y O-RING CJ-154 * * * 0&*8QLW $VVHPEO.
REVISION Y Part 1XPEHU Description AM-500-02 5” AIR MOTOR CJ-153 O-RING GAM-268-01 PICK-UP TUBE LP A-163 CAM FOLLOWER LP A-165 CA T AL YST JUG LP A-169 BOTTLE SUPPORT MPB-208 AIR FIL TER P 3 3 - 1 9.
Part 1XPEHU Description 7733-17 HEX NUT 7734-06 LOCK WASHER 7734-07 LOCK W ASHER 7734-10 LOCK WASHER 7734-12 LOCK WASHER 7957-32C SCREW 7957-64C SCREW 81 15-03 PIPE FITTING 8155-48C SCREW 8156-24C SCR.
REVISION S $0 $LU0RWRU $VVHPEO 6XE$VVHPEO'UDZLQJV GC-1392Z 27.
REVISION DD 20240-00 Fluid Section Part 1XPEHU Description Qty . FM-507 V AL VE SEA T 2 GAM-176 RET AINING RING 1 1 1021-23 PIPE PLUG 1 1 1021-24 PIPE PLUG 1 13867-49 O-RING 2 13867-50 O-RING 1 13867-.
REVISION D 22029-00 Fluid Section Part 1XPEHU Description Qty . 13867-30 O-RING 1 13867-56 O-RING 3 19633-00 COMPRESSION SPRING 1 20448-00 TIE ROD 4 20484-48C SCREW 4 21235-01 PUMP BASE 1 21255-01 UPP.
REVISION D Part 1XPEHU Description Qty . 20394-00 PICK-UP TUBE 1 20395-00 ELBOW FITTING 1 20397-01 MESH FIL TER 1 20398-02 MA TERIAL HOSE 1 GAM-268-01 Material Pick-Up Kit 6XE$VVHPEO.
REVISION N Part 1XPEHU Description Qty . LP A-167-1 BOTTLE 1 LP A-172 SCREEN 1 LP A-176 CAP 1 21039-00 TUBE ADAPTER 1 21040-00 ELBOW FITTING 1 21044-01 SEAL 1 21045-01 HEX NUT 1 9704-1 1 TUBING 5 LP A.
*ODV&UDIWUHFRPPHQGVWKHXVHRI 7*&)53 722/*81&/($1(5IRU !FOHDQLQJRIVSUDJXQVVSUDWLSVUROOHUV brushes, hoses, etc.
AAC TUBING ATOMIZE TUBING 22353-00 Indy X Gel-Coat Gun Accessories GC-1392Z 33.
AAC TUBING ATOMIZE TUBING 22353-01 Indy X Gun 22352-00 With Chopper Option B-410 Accessories 34 GC-1392Z.
AAC TUBING ATOMIZE TUBING 22354-00 LP A2 Gun With 3WPG-10-K Chopper Option Accessories GC-1392Z 35.
SOLVENT AIR SOLVENT AAC TUBING 22351-00 Indy Gel-Coat Gun With Bolt On Accessories 36 GC-1392Z.
SOLVENT AAC TUBING SOLVENT AIR B-410 * ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ * * * * * * * TOP VIEW ~ 22351-01 Indy Gel-Coat Gun With Screw On * 22352-00 With Chopper Option ~ Accessories GC-1392Z 37.
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22356-02 Formula X Gun Accessories GC-1392Z 39.
T echnical Data Category Data 0D[LPXP)OXLG:RUNLQJ3UHVVXUH 1300 psi. (9 MPa, 90 bar) 0D[LPXP)OXLG:RUNLQJ3UHVVXUH 2000 psi (14 MPa, 138 bar) Maximum Air Inlet Pressure 100 psi (0.
Notes GC-1392Z 41.
Graco Ohio Standard W arranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from GHIHFWVLQPDWHULDODQG.
An important point after buying a device Graco Inc. GC-1392 Z (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
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If you already are a holder of Graco Inc. GC-1392 Z, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco Inc. GC-1392 Z.
However, one of the most important roles played by the user manual is to help in solving problems with Graco Inc. GC-1392 Z. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco Inc. GC-1392 Z along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center