Instruction/ maintenance manual of the product 232624 Graco Inc.
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308864G Fir st choice when quali ty count s. t Relat ed Manuals Oper ator 308863 ........................... Displacem ent Pump 308798 ................. Spray G un 309091 ......................... Spray Tip 309055 ........................... PC Boar d 308919 .
2 308864 W arnings and Cautions W arni ng Sym bol W ARNING This s ym bol alert s you t o the pos sibilit y of serious injury or death if you do not f ollow t he inst ruct ions. Cauti on Sym bol CAUTION This s ym bol alert s you t o the pos sibilit y of damage t o or destr uct ion of equipment if you do not follow the instructio ns.
3 308864 Component Identification and Function Fig. 1 203 204 202 U W A B F K 202 Main hose 203 Whip end hos e 204 Contr act or gun wit h RAC 5 DripLes s tip guard and 517 siz e Sw itc hTip M L N Mo d.
4 308864 Main tena nce W ARNING INJECT I ON HAZ ARD Sys tem pressur e must be manually relie ved to preve nt system f rom starting or spr aying acc identally .
5 308864 T roubleshooting W ARNING INJECT I ON HAZ ARD T o reduce r isk of serious injury , including fluid injec tion or splashing in ey es or on s kin, or injury f rom moving par ts , always follow P ressure Rel i ef Pro ced ure Warnin g , page 4, before checking, adjus t- ing, cl eaning or shut t ing down spray er .
6 308864 PROBLEM CAUSE SOLUTION Pump output low Str ainer ( 31) clogged Clean. Pist on ball (25) not seat ing Servi ce piston ball check. Manual 308798. Pist on packings wor n or damaged Repl ace packings. Manual 308798. O-r ing ( 227) in di splacement pump i s worn or damaged Replace o-r ing.
7 308864 Bearing Housing and Connecting Rod Removal 1. Relieve pres sure ; page 4. 2. Stop s pray er at bott om of str oke t o get c rank ( E) in lowest posit ion.T o lower crank manually , remove spark plug and caref ully rot ate cr ank by pulling st art er rope.
8 308864 Drive Housing 1. Relieve pres sure ; page 4. Removal 2. Fig. 4. Rem ove bearing housing. Do Removal of Be ar ing Hous ing and C onnec ting Rod proce- dure on page 7. 3. Remove t wo sc rews ( 41) and lock washers (10). 4. Remove f our s crews (9) and lock washers (10) fr om pinion housing ( 8).
9 308864 Pinion Assembly/Rot or/Shaft /Clutch/Pulley Removal If pinion assem bly (8) is not r emoved f rom clutc h housing (3) , do 1. thr ough 4. O t herwise, do 1 and then s t a r ta t5 . 1. Relieve pres sure ; page 4. 2. Disconnect f ield cable (X ) f rom pr essur e cont rol.
10 308864 Pinion Assembly/Rot or/Shaft /Clutch/Pulley Insta llat ion 1. Fig. 10. I nst all jack shaft as sembly (3c ). I nst all retaining r ing (3b) . 2. Fig. 9. Lay two st ack s of two dimes on smoot h bench sur fac e. 3. Lay arm atur e (4a) on t wo st ack s of dimes.
11 308864 On/Off Switch Removal 1. Relieve pres sure ; page 4. 2. Fig. 1 1. Rem ove f ive sc rews ( 307) and cover ( 322). 3. Disconnect t wo wires (A) f rom O N/O F F switc h (309). 4. Pres s in on t wo ret aining tabs on each side of ON/ OF F swit ch (309) and remove.
12 308864 Pressure Control Contr ol Boar d Removal 1. Relieve pres sure ; page 4. 2. Fig. 1 1. Rem ove f ive sc rews ( 307) and cover ( 322). 3. Fig. 18. Dis connect at c ontr ol board (302): D Four clutc h leads: two violet and two blac k. D Lead (D) fr om potent iomet er .
13 308864 Pressure Control Contr ol Boar d Dia gnostics 1. Fig. 1 1. Rem ove f ive sc rews ( 307) and cover ( 322). 2. Star t spr ayer . 3. T urn ON/OFF swi tch ON .
14 308864 Displacement Pump Removal 1. Flus h pump. 2. Relieve pres sure ; page 4. 3. Fig. 12. Cy cle pump wit h pist on rod ( 222) in it s lowest posit ion. 4. Fig. 12. Rem ove suc tion t ube (107) and hose (47). Fig. 12 7672B 222 47 107 5. Fig. 13. Us e scr ewdriver : pus h ret aining spring up and push out pin (19).
15 308864 Note s.
16 308864 Parts - - Basic Sprayer DET AIL A 1 2 See ex ploded view on page 18 See parts in manual 308798 See Engine Detail on page 17 3 4 See parts on page 19 Mo del 232624, S eries A 43 8742B 7 8 14 .
17 308864 Parts - - Basic Sprayer Ref. No. Part No. Descri pti on Qty . Ref. No. Part No. Descri pti on Qty . 1 183401 KEY , par all el 1 2 193548 PULLEY 1 3 241306 CLUTCH HOUSING ASSY 1 4 241 1 13 ROTOR, cl ut c h, 5 in. 1 5 100644 CAPSCREW , sckt hd ,, 1/4- - 20 x 3/4 in .
TI0177B 8d 8e 8b 8 12 12h 12g 9 (Re f.) 10 (Ref .) 7(R ef.) 9 (Re f.) 10 (Ref .) 15 (Ref ) 16 (Ref ) 18 308864 Parts List & Drawing - - Pinion Assembly Ref N o. 8 and 12 Ref No. 8: P in i on Ho usi n g Assemb ly 241 1 12 Ref No . 12: Dri ve Hou si ng Assembl y 24101 1 Ref No.
19 308864 Parts Drawing - - Sprayer 307 322 305 310 31 1 306 315 318z 318aa 303 302 309 308 312 310 313 314 304 305 301 307 304 318c 318a 318b 318d 318a 318f 8716A Ref No .
20 308864 Parts List - - Sprayer Mo dels 232624 REF NO. P ART NO. DESCRI PTION QTY REF NO. P ART NO. DESCRI PTION QTY 301 193653 PLA TE, c ontr ol 1 302 241093 BOARD, PC 1 303 1 1 1839 SCREW , mc h pan, 6- - 32 x 1/ 2 in. 5 304 240776 HARNESS, wir ing.
21 308864 Parts List & Drawing - - C lutch Assembly Ref No . 3 Clu tch Ho usi n g Assembl y 241306 Inc ludes 3b, 3c, 3e, 3j and 3k Ref No. Part No.
22 308864 Parts - - Lo - Boy Suction Set Kit Mo del 241287 Incl udes it ems 401 t o 407 Ref. No. Part No. Descri pti on Qty . 401 241 124 .TUBE, suct ion, 5 gall on (20 l it er) 1 incl udes 401a thr ough 401e 401a 240513 .. SWI VEL, tube, i nlet 1 401b 176450 .
23 308864 T echnical Data Honda GX160 E ngine Power Rat ing @ 3700 rpm ANSI 5.5 Hor sepower ....................... DIN 6270B/ DI N 6271 NA 2.9 Kw - - 4.0 Ps ...................... NB 3.6 Kw - - 4.9 Ps ...................... Maxim um Working P ress ure 3300 psi .
24 308864 Graco W a rranty Graco w arr ants al l equi pment l ist ed in thi s manual whi ch is manuf actur ed by Gr aco and bear ing i ts name t o be fr ee fr om defect s in mater ial and workmanshi p on date of s ale by an aut hori zed Graco di str ibut or t o origi nal pur chaser for use.
An important point after buying a device Graco Inc. 232624 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco Inc. 232624 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco Inc. 232624 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco Inc. 232624 you will learn all the available features of the product, as well as information on its operation. The information that you get Graco Inc. 232624 will certainly help you make a decision on the purchase.
If you already are a holder of Graco Inc. 232624, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco Inc. 232624.
However, one of the most important roles played by the user manual is to help in solving problems with Graco Inc. 232624. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco Inc. 232624 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
