Instruction/ maintenance manual of the product 332317C Graco
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Instr uctions G1 ™ Plus Lubrication Pump 332317C For dispensing of NL GI Grades #000 to #2 greases and oil with at least 40cSt. For Prof essional Use Only . Not appro ved f or use in e xplosive at mospheres or hazar dous locations. P art Nos., page 3 5100 psi (35 .
Table of Contents 2 332317C T able of Contents Grease Mode ls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Oil Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 W arnings . . . . . . . . . . . . . . . . . . . . . .
Grease Models 332317C 3 Grease Models Model Reservoir Size V oltage CPC DIN Wiper F ollower Low Le v el 2 Liter 4 Liter 8 Lite r 12V DC 24V DC 100-240 VA C 94G000 X X X X 94G001 X X X X 94G002 X X X X.
Oil Models 4 332317C Oil Models Model Reservoir Size V oltage CPC DIN Low Le v el 2 Liter 4 Liter 8 Liter 1 2V DC 24V DC 100-240 VA C 94G030 X X X 94G031 X X X 94G032 X X X 94G033 X X X X 94G034 X X X.
Warnings 332317C 5 Wa r n i n g s The f ollowing w arnings are fo r the setup , use , grounding, mainten ance, and rep air of this equipment. The e xclama- tion point symbol ale r ts you to a gener al warning and the hazard symbols r ef er to procedure-sp ecific risks.
Warnings 6 332317C SKIN INJECTION HAZARD High-pressure fluid from di spensing device , hose leaks, or ruptured componen ts will pierc e skin. This m ay l ook lik e just a cut, b ut it is a serious inju ry th at can result in a mputation. Get immediate surg ical treatme nt.
Installation 332317C 7 Installation Grounding Component Identification Key: A Reser voir B Pump Element C Pressure Relief V alve (Not included / required) D Zerk Inlet Fill Fittin g (1 included / grea.
Installation 8 332317C T ypical Installation A Connected to fuse / p ow er B Pressure relief valv e (required, user supplied) C Series progressive divider v alves D T o lube points Choosing an Install.
Installation 332317C 9 System Configuration and Wiring If the product is pe r manently connect ed: • it must be installed b y a qualified elect rician or ser- viceman.
Installation 10 332317C P o wer DIN A C - 15 foot: P ar t No. 123358 Din Connector Specifications • DIN 43650 F orm A, 18 mm, assemb led to po wer cab le man uf acturer’ s instructions • Rated to 6 Amps minim um at 250V AC Cable Specifications • United States/Canada : 3 conductor 16 A WG UL62 and CSA 22.
Installation 332317C 11 F IG . 2 (4) (2) (1) 1 2 3 4 Example Wiring Diagram Connector on Housing Connector on Cable (4) (1) (3) (2).
Installation 12 332317C P o wer DIN DC - 15 f oot: P art No. 123358 Din Connector Specifications • DIN 43650 F orm A, 18 mm assemb led to po wer cab le manuf acturer’ s instructions • Rated to 6 Amps minim um at 250V AC Cable Specifications • United States/Canada : 3 conductor 16 A WG UL62 and CSA 22.
Installation 332317C 13 F IG . 3 Ignition Switch Fuse 1 2 3 4 Example Wiring Diagram Connector on Housing 12V -pump - 7.5A - Graco kit #571039 24V pump - 4A - Graco kit #571040 (4) (2) (1) Connector o.
Installation 14 332317C P o wer CPC DC - 3-Wire, 15 foot: P art No. 126217 CPC Connector Specifications • One, 7-position, 1.5 mm soc ket connector AMP 967650-1 • Three , 16 - 14 gauge f emale pi .
Installation 332317C 15 F IG . 4 (1) (2) (3) (4) (5) (6) (7) Example Wiring Diagram Connector on Housing Connector on Cable Ignition Switch Fuse 1 2 3 4 5 6 7 12V -pump - 7.
Installation 16 332317C P o wer CPC DC - 5 wire P art No.: 123750: 15 ft (4.5 m) P art No.: 126219: 20 ft (6.1 m) P art No.: 126220: 30 ft (9.1 m) NO TE: An Illuminated Remote Run Button Kit: 5710 30, 571031 f or starting a manual run cycle remotely if used in conjunction with a 5-wire CPC cab le , is av ailab le from Gr aco .
Installation 332317C 17 F IG . 5 (1) (2) (3) (4) (5) (6) (7) 1 2 3 4 5 6 7 L Fuse 12V -pump - 7.5A - Graco kit #571039 24V pump - 4A - Graco kit #571040 Example Wiring Diagram Connector on Housing Con.
Setup 18 332317C Setup Pressure Relief F ollow the Pressure Re lief Procedur e when- e ver you see this symb ol. Relieve pressure in sys tem using two wrenches wor k- ing in opposite directions on p ump element and pump element fitting to slowl y loosen fitting onl y until fitting is loose and no more lubricant or air is leaking fro m fit- ting.
Setup 332317C 19 Loading Grease T o ensure optim al perf ormance from the G1: • Only use NLGI #00 0 - #2 grease s appropriate f or yo ur application, automatic dispensing , and the equipment’ s operating t emperatu re. Consult with machine and lube manuf acturer for details.
Setup 20 332317C Changing Greases When changing grea ses, alw a ys use compatib le fluids or greases. Filling Oil Unit • Only use oil appropriate f or y our application, auto- matic dispensing, an d the equipment’ s operating tempera ture. Consult with ma chine and lube ma nu- f acturer f or details .
Plus Model Control Setup 332317C 21 Plus Model Contr ol Setup Contr ol P anel Overvie w (F IG . 13) NO TE: Progr amming instructions begin on page 22. F IG . 13 ON OFF MM HH Lubrication Pump ON TIME • The blinking LED below ON indicates the ON Time sequence is running.
Plus Model Control Setup 22 332317C Instructions P o wering Units With Contr ollers By def ault, units with controllers are set to operat e in a timed mode with 1 min ute of ON time and 8 h ours of OFF time . The unit should be po wered up in OFF mod e, counting do wn from the 8 hours .
Plus Model Control Setup 332317C 23 ON Time • ON Time is set in Minutes (MM). • In SETUP MODE, the number dis- pla y ed in the first fi eld, on the left side of displa y blinks , indicating the de vice is ready to pr ogram th e ON Time minutes. • The total amount of ON Time can- not e xceed 30 minutes .
Advanced Programming 24 332317C Ad v anced Pr ogramming Entering a PIN Code for the Fir st Time Setting Up PIN Code A PIN Code can be progr ammed into the G 1 to protect the setting s from inadv ertently being changed by u nau- thorized user s. 1. Press the UP ARRO W button f or 10 seconds.
Run Mode 332317C 25 Run Mode Time Contr ol After setup is c omplete, the G1 au tomatically beg ins to run the OFF Time sequence . • The G1 runs the progr ammed OFF sequence. (Notice the do t below OFF flashes on the displa y while the OFF Time counts down.
Troubleshooting 26 332317C T r oub leshooting Prob lem Cause Solution Unit does not power on Incorrect/loose wiring Ref er to Installation instructions, page 7. Unit does not power on (DC models only) T ripp ed external fuse due to inter nal component failure Contact Graco Customer Service.
Maintenance 332317C 27 Maintenance Frequency Component Required Maintenan ce Daily and at refill Zerk Fittings K eep all fitt ings clean using a clean dr y cloth. Dir t and/or debris can dam- age pump and/or lubrication system. Daily G1 Pump Unit and Reservoir K eep pum p unit and reservoi r clean using a clean dry cloth.
Parts: 2 Liter Models 28 332317C P ar ts: 2 Liter Models 1 3 4 13 14 17 41 43 44 42 13 40b 40a 45 35 57 27 60 23 16 15 37 67 66 Oil Reservoir F ollower Plate Models Only Low Le v el Grease Models On ly Low Le v el Oil Models Only T orqu e to 4 in. lbs (0.
Parts: 4 and 8 Liter Models 332317C 29 P ar ts: 4 and 8 Liter Models 1 3 4 13 14 17 41 43 44 42 13 40b 40a 45 35 57 27 60 23 16 62 37 67 66 Oil Reservoir F ollower Plate Models Only Low Le v el Grease Models On ly Low Le v el Oil Models Only T orqu e to 4 in.
Parts 30 332317C Pa r t s Replacement Danger and W ar ning labels, tags and cards are av ailable at no cost. ‡ Also order Ref 31 and Ref 34. † Also order Ref.
Parts 332317C 31 Pressure Relief V alves Important Information regarding Pressure Relief V alve 16C807. Pressure Relief V a lve 16C807 c an only be use d on the G1 and G3 Pump s. It is not intende d fo r use with any othe r products . The pressure relief v alv e uses a pressure adjustment screw (a) to set the pressure release po int.
Technica l Data 32 332317C T ec hnical Data A Dimensions Maximum Working Pressure 5100 psi (35.1 MPa, 351.6 bar) Po w e r 100-240 V AC 88 - 264 V AC; 0.8 A current, 90 V A P o wer , 47/63 Hz, Single phase, inrush/l ock ed rotor , max 40A (1ms) 12 VDC 9 - 16 VDC; 5 A current, 60 W , inru sh/lock ed rotor 12 A 24 VDC 18 - 32 VDC; 2.
Technical Data 332317C 33 Mounting P attern F or correct mount ing configura tion, choose either Option 1 or Option 2. Se e P/N 126916 template . F IG . 14 0.367inch 9.3 mm 2 x Ø 0.366 inch 9.3 mm 3.544 inch 90.0 mm 7.0 8 7 inch 1 8 0.0 mm 1.1 8 0 inch 30.
All written and visual data contained in th is document reflects the late st product information available at the time of publica tion. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/pate nts.
An important point after buying a device Graco 332317C (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco 332317C yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco 332317C - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco 332317C you will learn all the available features of the product, as well as information on its operation. The information that you get Graco 332317C will certainly help you make a decision on the purchase.
If you already are a holder of Graco 332317C, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco 332317C.
However, one of the most important roles played by the user manual is to help in solving problems with Graco 332317C. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco 332317C along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
