Instruction/ maintenance manual of the product 308652Y Graco
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Husky t 205 Air–Operated Diaphragm Pumps 100 psi (0.7 MPa, 7 bar) Maximum Incoming Air Pressure 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure Part No. D120 XX Polypropylene Pump with Air–Operated Motor Part No. D1 10 XX and DM10 XX Acetal Pump with Air–Operated Motor Part No.
2 308652 Contents W arnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 8 . . . . . . . . . . . . . . . . . . . . . . . . .
3 308652 HAZARDOUS FLUIDS Improper handling of hazardous fluids or inhaling toxic vapors can cause extremely serious injury or death from splashing in the eyes, ingestion, or bodily contamination. Observe all the following precautions when you handle hazardous or potentially hazardous fluids.
4 308652 Installation Tightening Threaded Fasteners Before First Use Before using the pump for the first time, check and retorque all external fasteners. See T orque Se- quence , page 18. After the first day of operation, retorque the fasteners. Although pump use varies, a general guideline is to retorque fasteners every two months.
5 308652 Installation Air Exhaust V entilation W ARNING TOXIC FLUID HAZARD Read the USING HAZARDOUS FLUIDS and FIRE AND EXPLOSION HAZARD sections on page 3 before you operate this pump. Be sure the system is properly ventilated for your type of installation.
6 308652 Installation Air Lines W ARNING Bleed-T ype Master Air V alve and Fluid Drain V alve A bleed-type master air valve and a fluid drain valve are required on your system. The bleed-type master air valve relieves air trapped between itself and the pump.
7 308652 Installation Fig. 4 KEY A Husky 205 pump B Bleed-type master air valve (required for pump) C Air line(s) E Master air valve (for accessories) F Air line filter G Muf fler H Pump air regulator.
8 308652 Operation Pressure Relief Procedure W ARNING T o reduce the risk of serious injury , including splashing fluid in the eyes or on the skin, follow this procedure whenever you are instructed to relieve pressure, when you shut off the pump, and before you check, adjust, clean, move, or repair any system equipment.
9 308652 Maintenance Lubrication The air valve is lubricated at the factory and designed to operate without additional lubrication. If added lubrication is desired, every 500 hours of operation (or monthly), remove the hose from the pump air inlet and add two drops of machine oil to the air inlet.
10 308652 T roubleshooting Relieve the pressure before you check or service the equipment. Check all possible problems and causes before you disassemble the pump. W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8.
11 308652 T roubleshooting Internal Air V alve-Operated Pumps Only PROBLEM CAUSE SOLUTION The pump will not cycle, or it cycles once and stops. The air valve is stuck or dirty . Not enough air pressure supplied. Disassemble and clean or repair the air valve.
12 308652 Service Service Kits Service Kits may be ordered separately . T o repair the air valve, order Part No. 238853. Parts included in the Air V alve Service Kit are marked with an asterisk in the Parts Drawing on page 17, for example (3*). For fluid section repair section parts, see the Service Kit Matrix on page 15.
Fig. 6 50 30 57 8 06180D 58 58 51 1 10 11 9 12 13 13 308652 Service Replacing Diaphragms Replace the diaphragms as follows. See Fig. 6 and Fig 7. 1. Relieve the pressure , and disconnect the air line from the pump.
14 308652 Service Replacing Check V alves Replace each pair of check valves as follows. See Fig. 7. 1. Relieve the pressure , and disconnect the air line from the pump. W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8.
15 308652 Parts Matrix Husky 205 Polypropylene, Acetal*, and PVDF Pumps The Model Number of your pump is marked on the pump’s serial plate. T o determine the Model Number of your pump from the following matrix, select the six digits that describe your pump, working from left to right.
16 308652 Parts Air Motor Section (matrix column 2) Digit Ref. No. Part N o. Description Qty . 1 1 240898 HOUSING, center , assembly (includes 12, 13, and 57) 1 2 191 157 CARRIAGE, valve 1 3 1 13869 S.
Used on acetal models only . 3 T orque to 40–45 in-lb (4.5–5.0 N S m). See T orque Sequence on page 18 4 Not assembled. These plugs are supplied to plug the two ports in the manifold that are not used.
18 308652 T orque Sequence For proper installation, always follow torque sequence whenever you are instructed to torque screws. 1. V alve Cover T orque bolts to 40–45 in–lb (4.5–5.0 N S m) 2. Left/Right Fluid Cover T orque bolts to 42–47 in–lb (4.
19 308652 T echnical Data Maximum fluid working pressure 100 psi . . . . . . . . . . . . . (0.7 MPa, 7 bar) Maximum/minimum air pressure 100 psi/20psi . . . . . . (0.7 MPa, 7 bar)/(0.14 MPa, 1.4 bar) Maximum fluid flow 5.0 gpm (18.9 lpm) . . . . . . .
20 308652 Dimensions and Mounting Hole Layout 6.0 in. 152.4 mm 3.7 in. 94 mm Four 0.281 in. 7.137 mm diameter holes 6.8 in. 173 mm Four 0.175 in. x .85 in. deep 4.445 mm x 21.59 mm deep diameter holes 2.5 in. 63.5 mm 3.0 in. 76.2 mm Four 0.230 in. (5.
21 308652 Performance Charts Husky 205 Flui d Outlet Pressure FLUID FLOW --gpm (lpm) T est Conditions: Pump tested in water with inlet submerged. T o find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow (gpm/lpm) and operating air pressure (psi/MPa/bar): 1.
22 308652 Performance Charts FLUID FLOW --gpm (lpm) T est Conditions: Pump tested in water with inlet submerged. AIR CONSUMPTION––scfm (cubic meters/min) T o find Pump Air Consumption (scfm or m # /min) at a specific fluid flow (gpm/lpm) and air pressure (psi/MPa/bar): 1.
23 308652 Notes.
24 308652 Graco W arranties Graco Standard Husky Pump W arranty Graco w arrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.
An important point after buying a device Graco 308652Y (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco 308652Y yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco 308652Y - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco 308652Y you will learn all the available features of the product, as well as information on its operation. The information that you get Graco 308652Y will certainly help you make a decision on the purchase.
If you already are a holder of Graco 308652Y, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco 308652Y.
However, one of the most important roles played by the user manual is to help in solving problems with Graco 308652Y. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco 308652Y along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
