Instruction/ maintenance manual of the product 249881 Graco
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Instr uction Manual 309497L Matrix Meter Used to dispense petr oleum-based lubrican ts and antifreeze only . P art No. 246008 Series D, Nor th America (N. A.) P art No. 249881 Series D, A ustralia 1500 psi (10 .3 MP a, 103 bar) Maximum Working Pr essure 600 psi (4.
Manual Conventions 2 309497L Contents Manual Con ventions . . . . . . . . . . . . . . . . . . . . . . . . 2 W a rnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Programming the Meter . . . . . . . . . . . . . . . . . . . . . 4 Meter Programming .
Warnings 309497L 3 Wa r n i n g s The f o llowing w arnings include general saf ety inf or mation f or this equipment. More specific w ar nings are included in the te xt where appropriate. WA R N I N G SKIN INJECTION HAZ ARD High-pressure fluid from di spense v alve , hose leaks, or ruptur ed components will pierce sk in.
Programming the Meter 4 309497L Pr ogramming the Meter Graco recomme nds that meters be prog rammed prior to installation. F or ease o f installation b e sure to tag each meter w ith the correspondin g PC meter number fr om the Matrix softwar e. F or e xample: Ba y 1, 10W30.
Programming the Meter 309497L 5 5. The meter displa ys the appropriate progr ammed screen and a pop-up windo w displa ys on the PC indicating prog ramming is complete .
Programming the Meter 6 309497L Meter Installation CA UTION Failure to comply with the f ollowing installation requirements may result in warranty coverage being denied. • Fluid lines MUST be thoroughly flushe d bef ore installing Matrix meters . See CleanLine Filtrat ion System, Instruction Manual 3106 52.
Programming the Meter 309497L 7 Mounting Brackets Mounting br ack et kit 249440 is av ailable f or resting a Matr ix meter on a console. See F IG . 5. Mounting br ack et 15B750 is av ailable f or resting a Matrix meter on a 16 gallon drum. See F IG . 6.
Programming the Meter 8 309497L Pressure Relief Pr ocedure 1. T ur n off the power supp ly to the pu mp . 2. T rigger the dispense valv e into a waste containe r to relie ve pressure. 3. Open any b leed-type master air v alv es and fluid drain v alves in the system.
Programming the Meter 309497L 9 Installing Nozzle Extension 1. Slide the impact guard (40) onto t he tube or hose of the nozzle extension assembly . Se e F IG .
Meter Operation 10 309497L Meter Operation Asleep / A wake Mode Asleep is a batter y-saving mo de in which the displa y goes bla nk after two minu tes of inactivity during nor mal operat ion. The displa y comes Awa ke from slee p mode when an y button is pressed.
Meter Operation 309497L 11 Security Modes When the meters w ere originally progra mmed by the system administr ator , one of the f ollowing security choices was entered: • System Mo nitorin g •P I.
Meter Operation 12 309497L W ork Or ders and Job Numbers When the meters w ere progr ammed by the System Administrat or , one of the two W ork Order processing methods belo w was selected.
Meter Operation 309497L 13 5. When t he numbers are complete, press the right ke ypad button until th e cursor underlines the Ente r option. Press t he up arro w on the me ter ke ypad display . This action will enter the new W or k Order to the list on the first screen .
Meter Operation 14 309497L Dispense Options The meter d ispense opti ons are dete rm ined by the sys- tem administ rator at the ti me the meter is prog rammed. Meter dispense o ptions include: • Manual Dispense Mode • Preset Dispense Mode • Restricted Preset Dispense Mode Manual Dispense Mode T o dispense fluids in this mo de: 1.
Meter Operation 309497L 15 6. If the operato r wants to top-off fluids, press the left arrow ke y to display the T OP-OFF MODE. See F IG . 19. 7. Pull the trigger to dispense the desired f luid amount fo r t o p - o f f. 8. Press END to complete the job .
Troubleshooting 16 309497L T r oubleshooting Relie ve pressure bef ore you chec k or repair the met er . F ollow the Pressure Relie f Procedure , pag e 8.
Troubleshooting 309497L 17 Meter does not stop dispensing. Meter valv e is block ed with debr is - flow ba rs DO NOT sh ow on the meter displa y when the trigger IS NO T actu- ated. Flush the v alve with mineral spirits at high pressure and flow . W arning: Do not e xceed the maximum w orking pressure of the meter (1 500 psi - 103 bar).
Troubleshooting 18 309497L * T o use the Matr ix Emergency Mode contact the Matrix System Administ rator in your f acility . Meter has b een in service for an e xtended period of time and begin s to work erratically such as loss of W ork Orders or Security settings .
Calculating the Calibration Factor 309497L 19 Calculating the Calibration F actor Use the f ollowing tables and formulas to calculate t he change to the calibration f actor .
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Service 309497L 21 Service The low- batter y and dead-batt er y displa ys are e xplained in the T roub leshooting char t on pa ge 16. T o change the batt er y see Removing and Replacing the Batter y on page 15. Replacing or Cleaning Filter T o replace or clean the filter , do the follo wing: 1.
Service 22 309497L Replacing the Bezel Bezel Repair Kit 246438 is a vailab le and can be ordered separately . See the P ar ts List f or the 246008 an d 249881 Elec tronic Meters on page 33 . The par ts with a ★ ne xt to their ref erence numbers are included in this repair kit.
Service 309497L 23 9. Pull the bez el (31) awa y and up from th e right cov er half (18). S ee F IG . 26. 10. Disconnect the ca bles/wires (A, B, & C) that connect the bez el (31) to the circ uit board (112). Disca rd the old bez el (31). See F IG .
Service 24 309497L 13. Assemb le the cove rs (18 & 19). Inser t sev eral of the screws (12) to temporar ily hold the cover halves (18 & 19) together . T est the displa y by inser ting a bat- tery (11) and powering on the unit . If the displa y does not appear: • make sure that a charged ba tter y (11) is being used.
Service 309497L 25 1. Relieve t he Pressure. 1. Remove the batter y (11 ). See Pa r t s Dr aw i n g fo r the 246008 and 249 881 Electr onic Meters on page 32. 2. Slide the rear boot (24) off the hose . 3. Remove the meter fro m the fluid hose. 4. Remove the impact guar d (40) fro m the meter .
Service 26 309497L 14. Insert the RF Board (103) into th e new right meter half (18). S ee F IG . 35. Ensure that the RF Board (103) is positioned securely in the slots (A) of the ne w r ight meter half (18) .
Service 309497L 27 18. Assemb le the cov ers (18 &19). Inser t se veral of the scre ws to hold the co ver halv es together . T est the displa y and trigger by inserting a batter y and pow er- ing on the unit. If displ ay does no t appear or trigger does not function: • make sure that a charged ba tter y (11) is being used.
Service 28 309497L Replacing the Meter Electr onics Electronics Repair Kits 2 46675 f or meter 246 008 and 249882 f or meter 249881 are a vailab le f or replacing the Matrix meter electronics . See the P ar ts List f or the 246008 and 24988 1 Electron ic Meter s on page 33.
Service 309497L 29 12. Remove the three screws (41) holding the PC Board (112) to the mete r housing. See F IG . 43. Note that there is a washe r (44) on each scre w (41) betwee n the board and the me ter housing boss. 13. Remove the RF Board (103 ) from the cov er half and disconnect the PSM s witch cable (H ) from the RF board (103).
Service 30 309497L 18. Insert the RF Board (103) into the meter co ver (18). Mak e sure that the RF boar d (103) fits se curely into the two slot s (A). See F IG . 46 . Ensure that a ll meter par ts are positioned securely and in the correct locati on.
Service 309497L 31 Mak e sure that the trigger plunger (23) is centered with the circular trigger s w itch. Also ensure that the trig- ger spring (37) is slid fully into posit ion. Make sure that all other meter parts are positioned securely and in the correct location.
Parts Drawing for the 246008 and 249881 El ectronic Meters 32 309497L P ar ts Drawing f or the 246008 and 249881 Electr onic Meter s 24 29 11 1 2 6 9 torque to 2 0 - 25 ft.
Parts List for the 246008 and 249881 Ele ctronic Meters 309497L 33 P ar ts List f or the 246008 and 249881 Electr onic Meters Ref. No. Part No. Description Qty. 3† MODULE, control, elec 1 4† ✓ SWITCH, P SM, two position 1 6 109018 P A CKING, o-ring 1 9 114017 FIL TER, 80 mesh 1 11 117310 BATTERY, 9.
Nozzle Extension Accessories 34 309497L Nozzle Extension Accessories Kit 246005 Nozzle Extension Assemb ly , rigid 45° Includes: Ref. No. Part No. Descript ion Qty. 101 246003 NOZZLE, quic k close 1 This same kit is av ailable f or antifreeze applications (248319).
Technical Sp ecificatio ns 309497L 35 T echnical Specifications * Minimum pressur e loss at 1.5 gpm (5.7 lpm) with 30-w eight oil at 70° F (21° C) is 70 psi. † At 2.5 gpm (9.5 lpm), at 70° F (21° C) with 10-weigh t oil, and 1 gallon dispensed. Ma y require calibrat ion.
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Dimensions 309497L 37 Dimensions A 17.5 in. (444.5 mm) o ve rall length without nozzle disp ense kit B 4.75 in. (120.6 mm) ov erall width C 5.25 in. (133.
All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. For patent information, see www.graco.com/patents.
An important point after buying a device Graco 249881 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco 249881 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco 249881 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco 249881 you will learn all the available features of the product, as well as information on its operation. The information that you get Graco 249881 will certainly help you make a decision on the purchase.
If you already are a holder of Graco 249881, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco 249881.
However, one of the most important roles played by the user manual is to help in solving problems with Graco 249881. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco 249881 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
