Instruction/ maintenance manual of the product 223596 Graco
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Instructions–Parts List 307619ZAA ENG HYDRA–SPRA Y R Monark r and President r Pumps For airless and air–assisted spraying of finishing materials. For professional use only . Important Safety Instructions Read all warnings and instructions in this manual.
2 307619 T able of Contents W arnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 8 . . . . . . . . . . . . . . . . . .
307619 3 W ARNING SKIN INJECTION HAZARD Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury , including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury .
4 307619 W ARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury . D Ground the equipment and the object being sprayed. Refer to Grounding on page 5.
307619 5 Installation NOTES: D Reference numbers and letters in parentheses in the text refer to the callouts in the figures and drawings. D Always use Genuine Graco Parts and Accessories, available from your Graco distributor .
6 307619 Installation T ypical Installation Fig. 2 KEY A Pump B W all bracket C Air line lubricator D Bleed-type master air valve (required for pump) See Warning on page 7 for part number .
307619 7 Installation System Accessories W ARNING A bleed-type master air valve (D) and a fluid drain valve (J) are required in your system. These accessories help reduce the risk of serious injury including skin injection, splashing in the eyes or on the skin, and injury from moving parts if you are adjusting or repairing the pump.
8 307619 Operation Pressure Relief Procedure W ARNING SKIN INJECTION HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying accidentally . Fluid under high pressure can be injected through the skin and cause serious injury .
307619 9 Operation W ARNING COMPONENT RUPTURE HAZARD T o reduce the risk of overpressurizing your system, which could cause component rupture and serious injury , never exceed the specified maximum air input pressure to the pump (see T echnical Data on page 20).
10 307619 T roubleshooting W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. 1. Relieve the pressure. 2. Check all possible problems and solutions before disassembling pump.
307619 11 Service Disconnecting the Displacement Pump W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. 1. Flush the pump if possible. Stop the pump at the bottom of its stroke.
12 307619 Service Displacement Pump Service Disassembling When disassembling the pump, lay out all removed parts in sequence to make reassembling easier . Refer to Fig. 4. NOTE: Repair Kits and Conversion Kits are available. Refer to the parts list for your pump (pages 14 to 17).
307619 13 Service Install the piston packings in the following order , with the lips of the v-packings facing up: female gland (121*), one PTFE v-packing (124*), four leather v-packings (1 15*), male gland (1 17*), and packing retainer (122*).
14 307619 Parts 02099 3* 4 6 10 12 13, 14 Model 223596, Series B, 23:1 Ratio CST Monark r Pump (shown) includes items 3, 4, 6, 10, 12, and 13 Model 237958, Series B, 23:1 Ratio SST Monark r Pump includes items 3, 4, 6, 10, 12, and 14 Ref Part No. No. Description Qty 3* 101946 PIN, cotter , stainless steel, 0.
307619 15 Parts Model 223595, Series D Carbon steel severe-duty displacement pump with stainless steel glands, intake housing, piston valve, and ball stop 02101A 104 *1 16 *123 *1 14 *1 14 *1 14 *1 18 11 9 107 120 106 103 122* 1 17* 1 15* 1 15* 124* 1 15* 121* 1 10* 102 11 3 108 101 109* 1 12* 105 *1 14 1 15* Ref Part No.
16 307619 Parts 06938A 4 5 10 12 13 *3 6 Model 239140, Series A, 46:1 Ratio SST President r Pump includes items 3, 4, 5, 6, 10, 12, and 13 Ref Part No.
307619 17 Parts Model 239145, Series A Stainless steel severe-duty displacement pump 06935 104 *1 16 *123 *1 18 11 9 107 120 106 103 122* 1 17* 124* 1 15* 121* 1 10* 102 11 3 108 101 109* 1 12* 105 *1 14 *123 124* Ref Part No.
18 307619 Conversion Kits PTFE Conversion Kit 236724 For converting pumps to all PTFE packings. Must be purchased separately . Part No. Description Qty 101946 PIN, cotter , stainless steel 1 101545 PIN, cotter (for old-style ball checks) 1 165052 O-RING, PTFE 1 105444 BALL, 440C stainless steel, 0.
307619 19 Dimensions Model 223596 shown F (fluid intake) E (fluid outlet) 02097 D (air inlet) A B C Dimension Model 223596 Model 237958 Model 239140 A 10.8 in. (274 mm) 10.9 in. (277 mm) 10.8 in. (274 mm) B 15.2 in. (386 mm) 15.2 in. (386 mm) 16.8 in.
20 307619 T echnical Data Category Model 239140 SST Pres- ident Model 223596 CST Monark Model 237958 SST Monark Ratio 46:1 23:1 23:1 Maximum fluid working pressure 4600 psi (32 MPa, 317 bar) 2760 psi (19 MPa, 190 bar) 3450 psi (24 MPa, 238 bar) Maximum air input pressure 100 psi (0.
307619 21 T echnical Data Model 223596 23:1 Ratio CST Monark Performance Chart 0 750 1500 2250 3000 0.0 0.1 0.2 0.3 0.4 0.5 Monark 23:1 Fluid Outlet Pressure 15 30 45 75 60 psi MPa, bar cycles per minute gpm liters/minute 0.4 0.8 1.2 1.5 1.9 FLUID FLOW (TEST FLUID: NO.
22 307619 Notes.
307619 23 T echnical Data 0 1000 2000 3000 4000 5000 0.0 0.2 0.4 0.6 0.8 President 46:1 Fluid Outlet Pressure 21 41 82 62 psi MPa, bar cycles per minute gpm liters/minute 0.
24 307619 Graco Standard W arranty Graco w arrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.
An important point after buying a device Graco 223596 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco 223596 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco 223596 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco 223596 you will learn all the available features of the product, as well as information on its operation. The information that you get Graco 223596 will certainly help you make a decision on the purchase.
If you already are a holder of Graco 223596, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco 223596.
However, one of the most important roles played by the user manual is to help in solving problems with Graco 223596. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco 223596 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
