Instruction/ maintenance manual of the product 205394 Series E Graco
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306674V EN Instr uctions - P ar ts List 50:1 Fire-Ball ® 425 Pumps For pumping non-corrosive a nd non-abrasive greases and lubric ants only . For prof essional use only . Model 205394, Series E Model 205395, Series N 7500 psi (51 .7 MP a, 517 bar ) Maximum W orking Pressure 150 psi (1.
Warnings 2 306674V Wa r n i n g s The f ollowing w ar nings are f or the setup , use , grounding, maint enance, and repair of this equipment. The e xclama- tion point symbol ale r ts you to a gener al warning and the hazard symbols ref er to procedur e-specific risks.
Warnings 306674V 3 EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injur y . • Do not oper ate the unit when f atigued or un der the influence of drugs or alcohol. • Do not e xceed the maxim um working pressure or tem perature r ating of the lo west rated system com- ponent.
Installation 4 306674V Installation Gr ounding Pump: Use a ground wire and clam p as shown in F IG . 1. Air and fluid hoses: Use only electrically conduc tive hoses. Air compressor: F ollow manuf acturer’ s recommenda- tions. Dispense v alve: Ground thr ough connection to a prop - erly grounded flu id hose and pump .
Installation 306674V 5 Be sure the air hose is properly sized to deliv er an ade- quate supply of air to the motor . Ref er to the T echnical Data on page 16. Connect a dispensin g hose to the 3/8 npt(f) pu mp outlet. Install an appropriate gun o r dispense va lve to th e hose.
Operation 6 306674V Operation Pressure Relief Pr ocedure F ollow t he Pressure Relief Proced ure whene v er yo u see this symbol. 1. Close the air regulators (E ). 2. Close the supply pum p’ s ble ed-type air master v alve (B, required in syste m). 3.
Troubleshooting 306674V 7 T roub leshooting 1. F ollow Pres sure Relief Pr ocedure , page 6, bef ore checking or repair ing gun. 2. Chec k all possib le problems an d causes befo re dis- assemblin g gun. * F ollow the Pressu re Relief Procedure (see page 6), and disc onnect the fluid line .
Service 8 306674V Service F IG . 3 77 64 68 65 74 59 75 76 70 78 73 1 69 72 79 2 66 80 59 62 61 67 62 68 72 1/4” ROD 71 Ref. 63 (copper gasket) and Ref.
Service 306674V 9 Displacement Pump Befor e starting: • T o reduce down time , be sure y ou hav e all neces- sar y repair pa r ts availa b le. Recommended spare par ts are listed in the parts list on page 15. • The balls (59) in the intak e and piston v alv es cannot be reseated o n the hardened seat s (68).
Service 10 306674V Air Motor and Thr oat Service Befor e starting: • Be sure to ha ve all ne cessar y par ts on hand. Air Motor Repair kit, 207385, includes repair par ts f or the motor . Pump Repair Kit, 23932 0, includes repair par ts f or the pump and th e air motor throa t area.
Service 306674V 11 Reassembl y 1. Clean all the par ts carefully in a compatible solv ent and inspect f or wear or damage. Use all the repa ir kit par ts during reassembly and replace other parts as necess ar y . 2. Chec k the polished sur f aces of the piston, p iston rod and cylinder wa ll for scr atches or wear .
Service 12 306674V 2. Remo ve the cotter pin (60) and unscre w the pump connecting rod (79) from the air motor pist on rod (52). Remove the cylinder ( 32) from t he air motor base (56) as described under Disassemb ly on page 10.
Notes 306674V 13 Notes.
Parts 14 306674V Pa r t s 1 2 3 4 5 6 7 8 9 62 75 13 14 15 16 17 18* 19 *20 21* 22 23 24 25 26 27* 28* 29 *30 31 32 58 36 *37 38* 40 42 44 46 48 49 52 53 56 57 33 59 60 61 62 63 64 65 66 67 68 69 70 7.
Parts 306674V 15 Model 205394, Series E, 120 lb. (55 kg) drum length Model 205395, Series N, 400 lb. (180 kg) drum length ▲ Replacement Danger and W ar ning labels, tags , and cards are av ailabl e at no cost. * P ar ts included in Kit 207385 (purchase se parately).
Technica l Data 16 306674V T echnical Data . 50:1 Fire -Ball 425 Pump s US Metric Maximum fluid w orking pressure 7500 psi 51.7 MP a, 517 bar Air pressure oper ating range 40 to 150 psi 0.3 to 1 MP a, 3 to 10 bar Fluid pressure r atio 50:1 Maximum delivery 0.
Dimensions 306674V 17 Dimensions Mounting Holes Model 205395, Series N Weight 36 lb (16 kg) Model 205394, Series E Weight 36 lb (16 kg) Priming Piston 6–1/2” (165.1 mm) Diameter 3/8 npt Fluid Outlet 41–1/4” 26–1 1/16” (1048 mm) (678 mm) 14–9/16” (369.
All written and visual data con tained in th is document reflects the late st product information available at the time of pu blica tion. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/pate nts.
An important point after buying a device Graco 205394 Series E (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco 205394 Series E yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco 205394 Series E - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco 205394 Series E you will learn all the available features of the product, as well as information on its operation. The information that you get Graco 205394 Series E will certainly help you make a decision on the purchase.
If you already are a holder of Graco 205394 Series E, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco 205394 Series E.
However, one of the most important roles played by the user manual is to help in solving problems with Graco 205394 Series E. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco 205394 Series E along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
