Instruction/ maintenance manual of the product RT6100004R13 Goodman Mfg
Go to page of 69
This manual is to be used by qualified, professionally trained HV AC technicians only . Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person.
IMPORT ANT INFORMA TION Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service.
3 The successful development of hermetically sealed refrigera- tion compressors has completely sealed the compressor's moving parts and electric motor inside a common housing, minimizing refrigerant leaks and the hazards sometimes associated with moving belts, pulleys or couplings.
PRODUCT IDENTIFICA TION 4 Mo d e l # D e s c r i p t i on GS C 13 018 -241 AA G o odman ® Br and S p lit C o n de nser 13 S e er c o nd ensi ng un it s . I nit ia l rel e ase . 26 " cha s sis GS C 13 036 -481 AA G o odman ® Br and S p lit C o n de nser 13 S e er c o nd ensi ng un it s .
PRODUCT IDENTIFICA TION 5 M ode l # D e s c ri pt io n GSC 1 4 0 ** 1 AA G o odman ® B r and S pl i t C o nde nser 14 S e er c o nd ensi ng un i t s . I nt rodu c es G oo dma n ® Bra n d 1 4 Se er AC R -2 2 mo d e ls. GSC 1 4 0 ** 1 AB G o odman ® B r and S pl i t C o nde nser 14 S e er c o nd ensi ng un it s .
PRODUCT IDENTIFICA TION 6 M ode l # D e s c r i pti on GSH 10* ** A A G o odm an ® B r and S p lit H ea t P um p 10 S e er hea t p um p uni t s . I n it ial r ele ase. GSH 10* ** A B G o odm an ® B r and S pl it H eat P um p 10 S ee r h eat pu m p u nit s .
PRODUCT IDENTIFICA TION 7 M o de l # D e sc r ip t i o n AS H 13 0 * * 1 AA A ma n a® Bra n d S pl it H ea t P um p 13 S e er he a t p u m p u ni t s . I n it ia l r e le a s e ne w m o del s o f A m ana ® B r and D elu x e 1 3 S e er R - 22 he at pu m ps .
PRODUCT IDENTIFICA TION 8 Mod e l # D e s c ript i on A R UF****1 6AA A Si ngl e P i ec e R Mu lti - Po siti o n PSC Mo to r U npaint ed F l owra t er Int roduc t i on of new 13 S E E R A i r Handler Model s .
PRODUCT IDENTIFICA TION 9 M o de l # D es c ri pt i o n AEPF** * * 1 6 AA A Si ng l e Pi e ce E Mu lt i-P os i ti on Var i ab le-S p eed P ai n t e d F lo w r at or .
PRODUCT IDENTIFICA TION 10 Mo d e l # D esc ri pti o n MBR* * ** AA- 1 AA M od ul ar B lo wer R M ul t i -P os i ti on P S C M ot or . In tro duce s mod ule blo wer w it h P S C b l ow er m o t o r . MBE* * * * AA- 1AA M od u la r B lo w er E Mul t i- Pos i t i on Var i abl e-S p eed .
PRODUCT IDENTIFICA TION 11 CP K F 0 3 6 2 A P R O D UC T CA T E G O R Y : C : Sp li t Syst em U N IT T Y PE : E : Co mm e rc ial Ai r C ond itio ner K : Ai r C ojd it ion er P: H ea t Pu m p R EVI SI .
PRODUCT IDENTIFICA TION 12 C K F 036 2 A P R O D UC T CA T E G O R Y : C : S p lit S y s t em U N IT T Y P E : E : Co m m e rc ial Ai r C ond it io ner K: Ai r C oj d it i on er P : H e a t P u m p RE.
PRODUCT IDENTIFICA TION 13 A R U F 3642 1 A A Pr oduct Ty pe A : Singl e Piece Air Handler Applicat ion C: Cei li ng Mount PS C Mo to r D: D ownflow PSC Motor E: Multi- Position Var iable Speed Motor .
PRODUCT IDENTIFICA TION 14 THIS NOMENCLATURE IS TO BE USED AFTER JULY 2006 All Airhandlers use DIRECT DRIVE MOTORS . Power supply is AC 208-230v, 60 hz, 1 phase.
PRODUCT IDENTIFICA TION 15 MODEL MFG. # MBR0800 MBR0800 MBR1200 MBR1200 MBR1600 MBR1600 MBR2000 MBR2000 MBE1200 MBE1200 MBE1600 MBE1600 MBE2000 MBE2000 MB R 8 00 A A 1 D E SI G N SER I ES: M B : M o d.
ACCESSORIES 16 *Installed on indoor coil. Mo d el D es cr i p t i o n G/ VS H 130 18 G /V SH 1 302 4 G/ V SH 1 3 03 0 G / VS H 13 0 3 6 G /V SH 1 304 2 G/ VS H 13 048 G / VS H 130 60 A F E 18- 6 0A Al.
17 ACCESSORIES Mod el Description CPKF24 CPKF36 C PKF42 CP KF48 CPKF 60 CPKF61 A FE18-60A All Fuel Kit xxxxxx OT18-60A Outdoor Thermost at xxxxxx FSK01A * Freeze Protect i on Kit xxxxxx AS C 0 1 Anti .
ACCESSORIES 18 SUCTION LINE BULB 1/4 FLARE CONNECTION EXPANSION VAL VE EVAPORATOR COIL REMOVE B EFORE INSTALLI N G EXP ANSIO N VALVE SEAL SUPPL IE D W/ KIT SEAL SUPPLIED W/ KIT BULB TO BE LOCATED AT 1.
19 ACCESSORIES FSK01A FREEZE THERMOST A T KIT T2 T1 L2 L1 B LAC K 1 TH ERMOST AT WI RE S HOR T CY CLE PR OTE CTOR Y ELLOW 1 B LAC K 1 Y1 Y2 R1 R2 Y C UN IT TERMI NAL BO AR D CO NTA CT OR ASC01A ANTI-S.
ACCESSORIES 20 COIL ACCESSORIES COIL MODEL TX2N 2 TXV K IT TX3N 2 TXV K IT TX5 N2 T XV KIT FSK01A FREEZE PROTECT I ON KIT CA *F030B4* --- X --- X CA *F036B4* --- X --- X CA *F042C4* --- --- X X CA *F0.
PRODUCT DESIGN 21 This section gives a basic description of cooling unit opera- tion, its various components and their basic operation. Ensure your system is properly sized for heat gain and loss according to methods of the Air Conditioning Contractors Association (ACCA) or equivalent.
PRODUCT DESIGN 22 The coils are designed for upflow, counterflow or horizontal application, using two-speed direct drive motors on the CACF/CAPF/CHPX models and BPM (Brushless Permanent Magnet) or ECM motors on the MBE models.
SYSTEM OPERA TION 23 COOLING The refrigerant used in the system is R-22. It is a clear, colorless, non-toxic, non-irritating, and non-explosive liquid.
SYSTEM OPERA TION 24 COOLING CYCLE HEATING CYCLE Indoor Coil Accumulator Bi-Flow Fi lt er D ry er Outdoor Coil Thermostatic Exp a nsi on Valve Chec k Val ve Reversing Valv e (De -Ener gized) Indoor Co.
SYSTEM OPERA TION 25 RESTRICTOR ORIFICE ASSEMBLY IN COOLING OPERATION RESTRICTOR ORIFICE ASSEMBLY IN HEATING OPERATION In the cooling mode, the orifice is pushed into its seat, forcing refrigerant to flow through the metered hole in the center of the orifice.
SYSTEM OPERA TION 26 Ind oor Coil Out door Coil Therm ostati c Expan si o n Valv e COOLING CYCLE - CONDENSING UNIT In the cooling mode, the orifice is pushed into its seat, forcing refrigerant to flow through the metered hole in the center of the orifice.
SYSTEM OPERA TION 27 AFE18-60A CONTROL BOARD DESCRIPTION The AFE18 control is designed for use in heat pump applica- tions where the indoor coil is located above/downstream of a gas or fossil fuel furnace. It will operate with single and two stage heat pumps and single and two stage furnaces.
28 TROUBLESHOOTING CHART Comp laint Sy stem Operating Pressures POSSIBLE CAUSE D O T S I N AN AL Y S I S GUIDE INDICATE "POSSIBLE CA USE" SYMPTOM System will not start Compressor will not start - fan runs Comp.
SERVICING 29 TABLE OF CONTENTS HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INST A LLING THIS UNIT . MUL TIPL E PO WER SO UR CES MA Y BE P RESENT . F AI LURE TO DO SO M A Y CAUS E PROPERTY DAMAGE, PERSONAL INJUR Y OR DEA TH. S - 1 Checking Voltage .
SERVICING 30 S-1 CHECKING VOLTAGE 1. Remove outer case, control panel cover, etc., from unit being tested. With power ON: WA RN I NG Line Volt age no w present. 2. Using a voltmeter, measure the voltage across terminals L1 and L2 of the contactor for the condensing unit or at the field connections for the air handler or heaters.
SERVICING 31 4. Check the continuity of the thermostat and wiring. Repair or replace as necessary. Resistance Heaters 1. Set room thermostat to a higher setting than room temperature so both stages call for heat. 2. With voltmeter, check for 24 volts at each heater relay.
SERVICING 32 S-4 CHECKING TRANSFORMER AND CONTROL CIRCUIT A step-down transformer (208/240 volt primary to 24 volt sec- ondary) is provided with each indoor unit. This allows ample capacity for use with resistance heaters. The outdoor sec- tions do not contain a transformer.
SERVICING 33 S-7 CHECKING CONTACTOR AND/OR RELAYS WARNING HIGH VOLTAGE! Di scon ne ct A LL pow er be fore s ervi cin g o r i nsta lli ng . Mul tiple p ow er source s m ay b e pre sent. Fai lure to do so may ca use property damage, p e rs onal injur y or death .
SERVICING 34 S-10 COPELAND COMFORT ALERT™ DIAGNOSTICS Applies to ASC13 & ASH13 Comfort Alert™ is self-contained with no required external sensors and is designed to install directly into the electrical box of any residential condensing unit that has a Copeland Scroll™ compressor inside.
SERVICING 35 Status LED Status LED Desc ription Status LED Tr oubleshooting Information Green “P O W ER” M odule has power Supply voltag e is p rese nt at m odule term inal s Red “TRIP” Th erm osta t dem and s ign al 1. Com pre ssor protec tor is open Y1 is pre sen t, but t h e 2.
SERVICING 36 START RELAY C O M H E R M F A N RUN CAP ACIT OR CONT ACT OR T2 T1 L1 L2 ST ART CAP ACIT OR RED 10 VIO LET 20 YEL L O W 12 OR ANG E 5 HARD START KIT WIRING S-15A RESISTANCE CHECK 1. Discharge capacitor and remove wire leads. WA RN IN G Discharge capac i tor thro u gh a 20 to 30 OHM resistor before h andling.
SERVICING 37 B. Shorted - indicator swings to zero and stops there - replace. C. Open - no reading - replace. (Start capacitor would read resistor resistance.
SERVICING 38 1 2 3 4 5 Lines 1 an d 2 will be co nnected for 12OVAC Power Connector applications only Gnd AC Line C onnection AC Line C onnection } 11 19 2 3 4 5 6 7 81 6 15 14 13 12 10 OUT - OUT + A .
SERVICING 39 - Conn ec t ors a re orient ed "dow n " ( or as recom mend ed b y equi pment manu fact urer ) .- A r r a n g e harnes s es wit h " dr i p loop" und er m otor . - I s con d ensa t e d ra i n p l u gg e d? - Ch ec k f or l ow a i r fl ow (t oo muc h l a t en t capac ity ) .
SERVICING 40 CHART CONTINUED FROM PREVIOUS PAGE - Conn ectors ar e orient ed "do wn" ( or as r ecomm ended b y equip ment m anuf acturer ) .- A r r a n g e harn esses wi th "dr ip loop " under m oto r. - I s con d ensa t e d ra i n p l u gg e d? - Ch ec k f or l ow a i r fl ow (t oo muc h l a t en t capac ity ) .
SERVICING 41 DIPSWITCH FUNCTIONS The MBE air handler motor has an electronic control that contains an eight (8) position dip switch. The function of these dipswitches are shown in Table 1.
SERVICING 42 HUMIDITY CONTROL When using a Humidstat (normally closed), cut jumper PJ6 on the control board. The Humidstat will only affect cooling airflow by adjusting the Airflow to 85%. TWO ST AGE HEA TING When using staged electric heat, cut jumper PJ4 on the control board.
SERVICING 43 1. Remove the leads from the compressor terminals. See w arnings S- 17 b efor e removi ng comp ressor termina l cover . 2. Using an ohmmeter, test continuity between terminals S- R, C-R, and C-S, on single phase units or terminals T2, T2 and T3, on 3 phase units.
SERVICING 44 A. If the compressor starts and continues to run, the cause for failure is somewhere else in the system. B. If the compressor fails to start - replace.
SERVICING 45 S-40 AR*F & MBR ELECTRONIC BLOWERS TIME DELAY RELAY The MBR contains an Electronic Blower Time Delay Relay board, B1370735. This board provides on/off time delays for the blower motor in cooling and heat pump heating demands when “G” is energized.
SERVICING 46 4.0 Heating Operation On heat pump units, when the room thermostat set to the heating mode, the reversing valve is not energized. As long as the thermostat is set for heating, the reversing valve will be in the de-energized position for heating except during a defrost cycle.
SERVICING 47 AEP* & MBE WITH SINGLE ST AGE CONDENSERS When used with a single stage condenser, dip switch #4 must be set to the on position on the VSTB inside the MBE.
SERVICING 48 rate programmed in the motor. 4.0 Heating Operation On heat pump units, when the room thermostat is set to the heating mode, the reversing valve is not energized. As long as the thermostat is set for heating, the reversing valve will be in the de-energized position for heating except during a defrost cycle.
SERVICING 49 lation. Other components such as a Heating/Cooling Thermostat and Outdoor Thermostats are available to complete the installation. The system CFM can be determined by measuring the static pressure external to the unit.
SERVICING 50 1. Remove the wiring from the control terminals. 2. Using an ohmmeter, test for continuity across the nor- mally closed contacts. No reading indicates the control is open - replace if necessary. IF FOUND OPEN - REPLACE - DO NOT WIRE AROUND.
SERVICING 51 To avo i d po ss ib le e xpl os i on, t he li ne f ro m t he nit rog en c ylind er must i ncl ude a pr essur e reg ulat or an d a press ur e rel ief va lve. The pr essur e r eli ef va l ve must b e set to open at no mo r e than 1 50 psi g.
SERVICING 52 CAUTION Use re frige r an t cert i f ie d to AHR I stan dards. Use d r efr iger ant may cau s e c ompr e ssor dam age and w i ll void th e warr anty . Most p or t ab le mac hines c annot clea n u se d re f ri ge rant t o m eet AHRI stand ar ds .
SERVICING 53 NOTE: The compressor may run backwards (noisy opera- tion) for 1 or 2 seconds at shutdown. This is normal and does not harm the compressor. 1. Install gauges and verify that the suction pressure drops while the discharge pressure increases.
SERVICING 54 COOLING HEATING THERMOSTATIC EXPANSION VALVES Some TXV valves contain an internal check valve thus eliminating the need for an external check valve and bypass loop.
SERVICING 55 Temp. °F. Gauge Pressure (PSIG) Freon-22 Temp. °F. Gauge Pressure (PSIG) Freon-22 -40 -38 -36 -34 0.61 1.42 2.27 3.15 60 62 64 65 102.5 106.3 110.2 114.2 -32 -30 -28 -26 4.07 5.02 6.01 7.03 68 70 72 74 118.3 122.5 126.8 131.2 -24 -22 -20 -18 8.
SERVICING 56 S-111 CAPILLARY TUBES/RESTRICTOR ORIFICES The capillary tubes/restrictor orifices used in conjunction with the indoor and outdoor coil, are a predetermined length and bore (I.D.). They are designed to control the rate of liquid refrigerant flow into an evaporator coil.
SERVICING 57 NO TICE Vi o lat i on of E PA r egu l at i on s may re su lt i n f i ne s or ot her pe na lt i es . Now determine if a burn out has actually occurred. Confirm by analyzing an oil sample using a Sporlan Acid Test Kit, AK- 3 or its equivalent.
SERVICING 58 • The distance between the condenser and evaporator in a completely horizontal installation in which the indoor and outdoor unit do not differ more than 10 feet in vertical distance from each other can approach 150 feet, as long as the equivalent length does not exceed 150 feet.
SERVICING 59 3. An oil trap is required at the evaporator only if the condenser is above the evaporator. Preformed oil traps are available at most HVAC supply houses, or oil traps may be created by brazing tubing elbows together (see diagram below).
SERVICING 60 S-203 AIR HANDLER EXTERNAL STATIC To determine proper air movement, proceed as follows: 1. Using a draft gauge (inclined manometer), measure the static pressure of the return duct at the inlet of the unit, (Negative Pressure). 2. Measure the static pressure of the supply duct, (Positive Pressure).
ACCESSORIES WIRING DIAGRAMS 61 HI GH VO L T AG E! DISC ONNECT ALL POWER BEFORE SERVICI NG OR INS T A LLIN G THIS UNIT . MUL TIPL E POW ER SOURCES MA Y BE P RESENT . F AI LURE TO DO SO MA Y CAUSE PROP ERTY DAMAG E, PERSONAL I NJUR Y OR DE A TH. +5 VDC 24 VA C G POW ER S U PP LY INPUT POW ER S U PP LY C OM MON OUT TO HP CONTROL P3 -1 6.
62 ACCESSORIES WIRING DIAGRAMS HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INS T A LLING THIS UNIT . MUL TIPL E POW ER SOURCES M A Y BE P RESENT .
ACCESSORIES WIRING DIAGRAMS 63 HI GH VO L T AG E! DISC ONNECT ALL POWER BEFORE SERVICI NG OR INS T A LLIN G THIS UNIT . MUL TIPL E POW ER SOURCES MA Y BE P RESENT .
64 ACCESSORIES WIRING DIAGRAMS HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INS T A LLING THIS UNIT . MUL TIPL E POW ER SOURCES M A Y BE P RESENT .
ACCESSORIES WIRING DIAGRAMS 65 HI GH VO L T AG E! DISC ONNECT ALL POWER BEFORE SERVICI NG OR INS T A LLIN G THIS UNIT . MUL TIPL E POW ER SOURCES MA Y BE P RESENT .
66 ACCESSORIES WIRING DIAGRAMS HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INS T A LLING THIS UNIT . MUL TIPL E POW ER SOURCES M A Y BE P RESENT .
ACCESSORIES WIRING DIAGRAMS 67 HI GH VO L T AG E! DISC ONNECT ALL POWER BEFORE SERVICI NG OR INS T A LLIN G THIS UNIT . MUL TIPL E POW ER SOURCES MA Y BE P RESENT . F AI LURE TO DO SO MA Y CAUSE PROP ERTY DAMAG E, PERSONAL I NJUR Y OR DE A TH. Blowe r Sect ion BK VST B DS1 PN.
68 ACCESSORIES WIRING DIAGRAMS HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INS T A LLING THIS UNIT . MUL TIPL E POW ER SOURCES M A Y BE P RESENT . F AI LURE TO DO SO MA Y CAUS E PROPERTY DAM AGE, PERSONAL INJURY OR DEA TH. Typical Wiring Schematic ASPF****16A* with Electric Heat.
ACCESSORIES WIRING DIAGRAMS 69 HI GH VO L T AG E! DISC ONNECT ALL POWER BEFORE SERVICI NG OR INS T A LLIN G THIS UNIT . MUL TIPL E POW ER SOURCES MA Y BE P RESENT . F AI LURE TO DO SO MA Y CAUSE PROP ERTY DAMAG E, PERSONAL I NJUR Y OR DE A TH. Typical Wiring Schematic ASPF****16B* with Electric Heat.
An important point after buying a device Goodman Mfg RT6100004R13 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Goodman Mfg RT6100004R13 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Goodman Mfg RT6100004R13 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Goodman Mfg RT6100004R13 you will learn all the available features of the product, as well as information on its operation. The information that you get Goodman Mfg RT6100004R13 will certainly help you make a decision on the purchase.
If you already are a holder of Goodman Mfg RT6100004R13, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Goodman Mfg RT6100004R13.
However, one of the most important roles played by the user manual is to help in solving problems with Goodman Mfg RT6100004R13. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Goodman Mfg RT6100004R13 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
