Instruction/ maintenance manual of the product MH95/ACSH96/AMEH96/ GCH95/GME95/GCH9 Goodman Mfg
Go to page of 56
I NST ALLA TION I NSTRUCTIONS *MH95/ACSH96/AMEH96/ GCH95/GME95/GCH9 G AS -F IRED W ARM A IR F URNACE A TTENTION INST ALLING PERSONNEL As a professional installer you have an obligation to know the product better than the customer . This includes all safety precautions and related items.
2 T able of Content s I. Component Identification .................................................................................................... ............................................ 5 II. Safety Considerations ...........................
3 WARNING G OODM AN W ILL NOT BE RESPONSIBLE F OR ANY I NJURY OR PROP ERTY DAM AGE AR I SING FROM IMP ROPER S ERVICE OR SERVICE PROCED URES. I F YOU INSTA L L OR PERFOR M SERVICE ON THIS UN I T , YOU ASSU ME RESP ONSIBIL ITY FOR ANY PE RSONA L INJURY OR PR OPERY D AMAGE WH ICH MAY RES UL T.
4 I F THE INFORM ATION IN THESE INSTRUC TIONS IS NOT FOLLOWED EXACTLY , A FIRE OR EXPL OS ION MAY RESU LT CAUSIN G PROP ERTY DAMAG E , PERSO NAL INJURY OR LOSS OF LIFE . - D O NOT STO R E OR USE GASOLINE OR OTHER FLAMMABLE VAP ORS AND LIQUIDS IN THE VICINI TY OF THIS OR ANY OTHER APPLI ANCE .
5 I. COMPONENT IDENTIFICA TION 1 Gas V alve 2 Gas Line Entrance (Alternate) 3 Pressure Switch 4 Gas Manifold 5 Combustion Air Intake Connection / “Coupling” 6 Hot Surface Igniter 7 Rollout Limit 8.
6 T HIS PRODU CT CONT AINS OR PRODU CES A CHEMI CAL OR CHEMI CALS WHIC H MAY CA US E SERI OUS ILLNES S OR DEATH AND WHIC H ARE .
7 • It must be installed with two-pipe systems for combustion air , especially if VOC’s or other contaminants are present in the conditioned space.
8 • Provide provisions for venting combustion products outdoors through a proper venting system. S pecial consideration should be given to vent/flue pipe routing and combustion air intake pipe when applicable.
9 F URNACE S USPENSION If suspending the furnace from rafters or joists, use 3/8" threaded rod and 2”x2”x1/8” angle iron as shown below . The length of rod will de- pend on the application and the clearances necessary .
10 Most homes will require outside air be supplied to the furnace area by means of ventilation grilles or ducts connecting directly to the outdoors or spaces open to the outdoors such as attics or crawl spaces. The following information on air for combustion and ventilation is reproduced from the National Fuel Gas Code NFP A 54/ANSI Z223.
11 Furnace Wat e r Hea te r Openi n g Chim ney or G as Ven t Openi n g NOTE: E ach openi ng mus t have a free area of no t less than one sq uare inch per 1000 BT U of the total input rating o f all eq uip- men t i n the encl osure, bu t n ot less th an 10 0 sq uare in ches.
12 5. When directly communicating with the outdoors, the single open- ing shall have a minimum free area of 1 square inch per 3,000 BTU per hour of total input rating of all equipment in the enclo- sure. 5.3.4 Specially Engineered Installations: The requirements of 5.
13 VIII. PROP ANE GAS /HIGH AL TITUDE INST ALLA TIONS P OSSIBL E PROP ERTY DAMAG E , PERSO NAL INJURY OR DEATH MA Y OCCU R IF THE CORR ECT CONVE RSI O N KITS ARE NOT INSTALLED . T HE APPR OPRI ATE KITS MU ST BE APPLI ED TO ENS U RE SAFE AND PROP ER FURN ACE OPERATION .
14 v V X DIRECT VENT TERMINAL CLEARANCES 1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code. 2 In accordance with the current ANSI Z223.
15 IX. VENT/FLUE PIPE & COMBUSTION AIR PIPE G ENERAL F AILU RE TO FOLLOW THESE INSTRUC TIONS CAN RESU LT IN BODI LY INJURY OR DEATH . C AREFULLY READ AND FOLLOW ALL INSTRUC TIO NS GIVEN IN THIS SEC TION .
16 T ERMINATION L OCATIONS NOTES: Refer to Location Requirements and Considerations for combustion air contaminant restrictions. The following bullets and diagram describe the restrictions concern- ing the appropriate location of vent/flue pipe and combustion air intake pipe (when applicable) terminations.
17 FLAN GE CUT HER E 3.7 5" Vent/Flue Pipe Cuts 5. Remove plastic plug from alternate vent/flue location. Relocate and install plug in standard vent/flue location (top cover). Counterflow units. Remove plastic plug from alternate vent/flue location.
18 5 A DDI TIO NAL PLUG FRO M DRAIN KI T 7 EXTE RNALL Y MOUNT RUBB ER ELB O W 6 SECURE T O ID BLOWER WITH RUBBER COUPLING AND HOSE CLAM PS COUNT ERFLOW / UPRIGHT (UPFLOW SIMILAR) UPFLOW /HORIZONT AL (.
19 COMB UST IO N AIR I NT AKE (OPTIONAL) *Not requi red for single pipe install atio n TEE ( OPT IONAL) 9 6 ” M A X . - 3 ” M I N . R O O F L I N E INT AKE SCR EEN OPTIO NAL 12” M IN HEIGHT DIFF.
20 SCREEN (OPTIO NAL ) A I R IN T AKE 90° ELB OWS 1 2 " MI N. AB OVE HIGH EST AN T ICIPA TED SNOW L EVEL 3” - 24” Alternate Horizontal Vent Termination (Dual Pipe) SCREEN (OPTIO NA L) AIR INT AK E 90° ELBO WS 1 2 " MIN.
21 • If an air conditioning coil is installed with the furnace, a common drain may be used. An open tee must be installed in the drain line, near the cooling coil, to relieve positive air pressure from the coil’s plenum. This is necessary to prohibit any interference with the function of the furnace’s drain trap.
22 A LTERNATE V ENT /F LUE D RAIN H OSE C ONNECTIONS Upright installations using the alternate vent/flue outlet will require “right-side only” drain hoses to be connected as follows. Refer to Vent/Flue Pipe and Combustion Air Pipe for details on alternate vent/flue pipe connection .
23 U PRIGHT I NSTALLATIONS -T RAP ON L EFT S IDE NOTE: For left side trap installation, grommets must be moved to the left side of the furnace and the plugs installed on the right side of the furnace. 1. Remove the rubber plug from the left side drain port on the front cover .
24 C ab i ne t W i dt h (i n c hes ) Mod els (k BTU_T o ns ) " X" L e ng th t o C u t F r o m L o n g En d of H os e B (in c hes) 17 1 /2 04 0_3 , 04 5_ 3 0, 06 0_ 3 7 21 0 70_ 40, 08 0_5 3 1 / 2 0 90_ 50, 10 0_5 115 _50 Non e 24 1 /2 U PRIGHT D RAIN T RAP M OUNTING (L EFT OR R IGHT S IDE P ANEL ) 1.
25 L EFT S IDE D OWN Horizontal installations with the left side panel down will require drain hoses to be connected to the left side front cover drain port and the side drain port on the rubber elbow . 1. Remove the rubber plug from the front cover left (down) side drain port.
26 XI. ELECTRICAL CONNECTIONS H I G H V O LTA G E ! T O AVOID THE RISK OF ELECTR ICAL SH OCK , WIRI N G TO THE UNIT MU ST BE POLARIZED AND GROU NDED . W ARNING H I G H V O LTA G E ! T O AVOID PERSO NAL INJURY OR DEATH DUE TO ELECTR ICAL SHOC K , DISCONN ECT ELECTR ICAL PO WER BEFO RE SER VICING OR CHANG ING ANY ELECTR ICAL WIRI N G .
27 Fur nace Control Remote Condens ing Unit Hea t ing/ Coo l ing R o om T h er mo s t a t Y Y1 Y1 Y2 Lo-H eat Hi- Heat Cool Lin e- H T4 T2 T3 T5 ECO -TEC H MOTOR Field Supp lied Rela y Y2 Field Wiring.
28 If it is necessary for the installer to supply additional line voltage wiring to the inside of the furnace, the wiring must conform to all local codes, and have a minimum temperature rating of 105°C. All line voltage wire splices must be made inside the furnace junction box.
29 N atural G as Ca pac ity of P i pe In C ubic F e e t of G as P e r H our (CF H ) Length of N om inal Bla ck P ipe Size P ipe in F eet 1/2" 3/4" 1" 1 1/4" 1 1/2" 10 132 278 .
30 HO RI ZO NTA L [UPF LOW MODE L ] MA NU AL SH UT - OF F V AL V E (UPSTREAM FR OM GROUND J OINT PI PE U NION ) DR IP LE G GROMM E T I N S T AND AR D GAS LINE HOLE DR AI N T R AP A LTE R N AT E G A S .
31 P ROPANE G AS T ANKS AND P IPING I F THE GAS FURN ACE IS INSTALLED IN A BA SEMEN T , AN EXC A VATE D AREA OR A CONFIN ED SPA C E , IT IS STRONGL Y RECOMM ENDE D TO CONTA CT A PROP A NE SUP PLIER TO INSTALL A GAS DETEC TING WARNI NG DEVI CE IN CASE OF A GAS LEAK .
32 C HECKING D UCT S TATIC Refer to your furnace rating plate for the maximum ESP (external duct static) rating. T otal external st atic refers to everything external to the furnace cabi- net. Cooling coils, filters, ducts, grilles, registers must all be consid- ered when reading your total external static pressure.
33 6 00 800 1 000 120 0 14 00 1 600 200 0 04 0_3 BX A 04 5 3 BXA 194 * 194* 240 2 88 --- --- --- 06 0_3 BX A 07 0 3 BXA -- - 32 4* 3 24* 324 * 336 --- -- - 07 04C X A -- - -- - 2 91* 291 * 336 38 4 --.
34 NOTE: This furnace is equipped with an ignition device which automatically lights the burner . Do not try to light the burner by hand. 5. Move the furnace gas valve manual control to the OFF position. 6. Wait five minutes then smell for gas. Be sure to check near the floor as some types of gas are heavier than air .
35 NOTE: If measuring gas pressure at the drip leg or Honeywell VR9205 gas valve, a field-supplied hose barb fitting must be installed prior to making the hose connection. If using the inlet pressure tap on the White-Rodgers 36G54 gas valve, then use the 36G V alve Pressure Check Kit, Goodman Part No.
36 3 . Calculate the number of seconds per cubic foot (sec/ ft 3 ) of gas being delivered to the furnace. If the dial is a one cubic foot dial, divide the number of seconds recorded in step 2 by one. If the dial is a two cubic foot dial, divide the number of seconds recorded in step 2 by two.
37 C IRCULATOR B LOWER F AN T IMING A DJUSTMENT NOTE: Items in this section refer to the air circulator blower fan NOT to the induced draft blower . The induced draf t blower timing sequence is not adjustable. The circulator blower fan timing is adjustable only on models with optional “heating fan OFF delay” adjustment pins or switches.
38 (M ODE DIP S WITCH IS SET TO “2 STG” POSITION ) The normal operational sequence in sequence is as follows: • R and W thermostat contacts close, initiating a call for heat.
39 P RIMARY L IMIT The primary limit control is located on the partition panel and monitors heat exchanger compartment temperatures. It is a normally-closed (electrically), automatic reset, temperature-activated sensor . The limit guards against the overheating as a result of insufficient conditioned air passing over the heat exchanger .
40 XIX. MAINTENANCE H I G H V O LTA G E ! T O AVOID PERSO NAL INJURY OR DEATH DUE TO ELECTR ICAL SHOC K , DISCONN ECT ELECTR ICAL PO WER BEFO RE PERFOR MING ANY MAINTE NANCE .
41 6 . Remove the recuperator coil turbulators individually by slowly pulling each turbulator forward firmly . 7. Clean the recuperator coil tubes using a long handle wire brush, such as a gun cleaning brush.
42 1 Integrated control module will automatically attempt to reset from lockout after one hour . TROUBLESHOOTING CHART • Furnace lockout due to an excessive number of ignition “retries” (3 total) 1 . • Locate and correct gas interruption. • Check front cover pressure switch operation (hose, wiring, contact operation).
43 2 LED Flash code will cease if power to the control module is interrupted through the disconnect or door switch. TROUBLESHOOTING CHART 4 4 FLASHES • Circulator blower runs continuously . No furnace operation. • Integrated control module diagnostic LED is flashing FOUR (4) flashes.
44 *MH95 BLOWER PERFORMANCE DA T A 1. CFM in chart is without filters(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. 2. All furnaces ship as high speed cooling and medium-speed heating.
45 BLOWER PERFORMANCE DA T A ACSH96 1. CFM in chart is without filters(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. 2. All furnaces ship as high speed cooling and medium-speed heating.
46 1. CFM in chart is without filters(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. 2. All furnaces ship as high speed cooling and medium-speed heating.
47 1. CFM in chart is without filters(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. 2. All furnaces ship as high speed cooling and medium-speed heating.
48 1. CFM in chart is without filters(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. 2. All furnaces ship as high speed cooling and medium-speed heating.
49 *MH95[0453,0704,0905D] *MH95[0703,0904,1 155] Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. WIRING DIAGRAM H I G H V O LTA G E ! D ISCONNE CT ALL PO WER BEFO RE SER VICIN G OR INSTALLING THIS UNIT .
50 Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. H I G H V O LTA G E ! D ISCONNE CT ALL PO WER BEFO RE SER VICIN G OR INSTALLING THIS UNIT . M ULTIPLE PO WER SOURCE S MA Y BE PRE SENT . F AILU RE TO DO SO MA Y CAUSE PROP ERTY DAMAG E , PERSO NAL INJURY OR DEATH .
51 GME95 / AMEH96 Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. H I G H V O LTA G E ! D ISCONNE CT ALL PO WER BEFO RE SER VICIN G OR INSTALLING THIS UNIT . M ULTIPLE PO WER SOURCE S MA Y BE PRE SENT .
52 VENT/ FLUE TEE COMB USTIO N AIR IN TAKE. DIST ANCE B ETW EEN COMBUS TION AI R INTA KE AND GR ADE DIST AN CE BE TWEEN VENT AND G RADE For all side wall horizontally vented gas fueled equipment insta.
53 THIS P AGE LEFT INTENTIONALL Y BLANK.
54 THIS P AGE LEFT INTENTIONALL Y BLANK.
55 THIS P AGE LEFT INTENTIONALL Y BLANK.
56 Quality Makes the Difference! “All of our systems are designed and manufactured with the same high quality standards regard- less of size or efficiency . W e have designed these units to significantly reduce the most frequent causes of product failure.
An important point after buying a device Goodman Mfg MH95/ACSH96/AMEH96/ GCH95/GME95/GCH9 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Goodman Mfg MH95/ACSH96/AMEH96/ GCH95/GME95/GCH9 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Goodman Mfg MH95/ACSH96/AMEH96/ GCH95/GME95/GCH9 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Goodman Mfg MH95/ACSH96/AMEH96/ GCH95/GME95/GCH9 you will learn all the available features of the product, as well as information on its operation. The information that you get Goodman Mfg MH95/ACSH96/AMEH96/ GCH95/GME95/GCH9 will certainly help you make a decision on the purchase.
If you already are a holder of Goodman Mfg MH95/ACSH96/AMEH96/ GCH95/GME95/GCH9, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Goodman Mfg MH95/ACSH96/AMEH96/ GCH95/GME95/GCH9.
However, one of the most important roles played by the user manual is to help in solving problems with Goodman Mfg MH95/ACSH96/AMEH96/ GCH95/GME95/GCH9. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Goodman Mfg MH95/ACSH96/AMEH96/ GCH95/GME95/GCH9 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
