Instruction/ maintenance manual of the product p46w Giant
Go to page of 12
Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual Models P46W , P46W -HK & P46HT Contents: Installation Instructions: page 2 Pump Specifications: page 3-4 Kits/Torque .
2 INST ALLA TI ON I NSTRUCTIONS - P46W , P46W-HK, & P46HT 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connections, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc.
3 P46W & P46W-HK PULLEY SELECTION & HORSEPOWER REQUIREMENTS PUMP PULLEY MOTO R PULLEY RPM GPM 1000 PSI 1500 PSI 1700 PSI 2200 PS I 7.75" 3.55" 745 2.0 1.4 2.1 2.3 3.0 7.75" 4.25" 910 2.5 1.7 2.6 2.9 3.8 7.75" 5.25" 1140 3.
200 400 600 800 1000 1200 1400 1600 1700 23 20 16 13 10 6.6 3.3 0 4 P46HT PULLEY SELECTION & HORSEPOWER REQUIREMENTS PUMP PULLEY MOTO R PULLEY RPM GPM GPM 200 PSI 400 PSI 600 PSI 900 PS I 7.75" 2.0" 385 0.9 54.0 0.1 0.2 0.4 0.6 7.75" 3.
5 Ceramic Plunger Assembly Kit #09539 Item Part # Description Qty . 2 4 A 07021 C e r a m i c P l unger 3 24 B 08456 T ension Screw 3 24 C 07676 Copper Ring 3 2 5 06648/13333* F li nger 3 * p/n 13333 is needed for older P46W pumps with brass retainers (p/n 08064).
6 Exploded View - P46W , P46W-HK, P46HT.
7 P46W , P46W-HK & P46HT P ARTS LIST ITEM PART DESCRIPTION QTY. 1 07222 Crankcase 1 2 07181 V ent/Filler Plug with Seal 1 2 A 07182 G asket, Oil Filler Cap 1 3 08004 C over, Crankcase 1 4 08005 O-.
PUMP SYSTEM MALFUNCTION MALFUNCTION CAUSE REMEDY The Pressure and/ Worn packing seals Replace packing seals or the Delivery Broken valve spring Replace spring Drops Belt slippage Tighten or Replace be.
9 1 . With a 22mm socket, remove the three discharge (43) and three inlet (41) manifold plugs. Check o-rings (42 & 44) for wear and replace as necessary. 3 . Use a small slide hammer to remove valve seats (37) from manifold (29). Inspect valve plates (36) and valve seats (37) for wear.
10 9 . The rear V-sleeve housing (48) may be removed by prying evenly outward with a flat screwdriver. After slipping housing over plunger, inspect seals (50) and O-ring (49) and replace as necessary. 1 0 . Inspect ceramic plunger (24A) tips for wear.
11 Gear End Disassembly 1 4 . Remove the crankcase cover bolts (9). Inspect the crancase cover O-ring (4) for wear . Replace if necessary . 1 5 . Inspect the dip stick (5) vent hole for signs of clogging. Clean if necessary . 1 6 . T o remove the crankshaft (18), first remove the bearing cover plates (12) Remove the key (19).
GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and car wash applications, the discharge manifolds will never fail, period.
An important point after buying a device Giant p46w (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Giant p46w yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Giant p46w - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Giant p46w you will learn all the available features of the product, as well as information on its operation. The information that you get Giant p46w will certainly help you make a decision on the purchase.
If you already are a holder of Giant p46w, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Giant p46w.
However, one of the most important roles played by the user manual is to help in solving problems with Giant p46w. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Giant p46w along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center