Instruction/ maintenance manual of the product Z-45/25J Genie
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First Edition Seventh Printing Part No. 52421 Operator’ s Manual with Maintenance Information.
Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing Copyright © 1998 by Genie Industries First Edition: Seventh Printing, May 2002 "Genie" and "Z" are registered trademarks of Genie Industries in the U.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 1 Operator's Manual First Edition · Seventh Printing Safety Rules Danger F ailure to obe y the instr uctions and saf ety r ules in this man ual will result in death or ser ious injury .
2 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing SAFETY RULES Electrocution Hazar ds This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 3 Operator's Manual First Edition · Seventh Printing SAFETY RULES Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability.
4 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing SAFETY RULES Do not use the machine as a crane. Do not push the machine or other objects with the boom. Do not contact adjacent structures with the boom.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 5 Operator's Manual First Edition · Seventh Printing Do not lower the boom unless the area below is clear of personnel and obstructions. Limit travel speed according to condition of ground surface, congestion, slope, location of personnel, and any other factors which may cause collision.
6 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing SAFETY RULES Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol — used to alert personnel to potential personal injury hazards.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 7 Operator's Manual First Edition · Seventh Printing Contr ols 5 7 8 6 2 1 3 4 9 10 11 12 13 14 15 16 17 18 19 Ground Control Panel 1 Platform.
8 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing 1 3 6 Drive speed select switch 7 Glow plug switch 8 Engine start switch 9 Engine idle (.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 9 Operator's Manual First Edition · Seventh Printing CONTROLS 1 1 Red Emergency Stop button 1 2 Dual axis proportional control handle for driv.
10 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 11 Operator's Manual First Edition · Seventh Printing PRE-OPERATION INSPECTION Pre-operation Inspection o Be sure that the operator ’ s, safety and responsibilities manuals are complete, legible and in the storage container located in the platform.
12 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 13 Operator's Manual First Edition · Seventh Printing Deutz Engine F3L 1011F Oil viscosity requirements below 60 ° F / 15.
14 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing Chec k the Engine Coolant Level - Ford and P erkins Models Maintaining the engine coolant at the proper level is essential to engine service life.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 15 Operator's Manual First Edition · Seventh Printing Chec k the Tire Pressure Bodily injury hazard. An over- inflated tire can explode, which can result in death or serious injury. Tip-over hazard.
16 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing Function T ests Fundamentals The Function Tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 17 Operator's Manual First Edition · Seventh Printing FUNCTION TESTS Test the Tilt Sensor 9 Pull out the platform red Emergency Stop button to the on position. Turn the key switch to platform control.
18 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing FUNCTION TESTS Test Machine Functions 2 5 Press down the foot switch. 2 6 Activate each machine function control handle or toggle switch. Result: All boom/platform functions should operate through a full cycle.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 19 Operator's Manual First Edition · Seventh Printing Test Drive and Braking 3 1 Press down the foot switch.
20 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing FUNCTION TESTS Test Limited Drive Speed Z-45/25 & Z-45/25J Standard Base Models ANS.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 21 Operator's Manual First Edition · Seventh Printing 4 2 Raise the primary boom approximately 2 feet / 61 cm. 4 3 Move the lift/drive select switch to the drive position (if equipped). 4 4 Slowly move the drive control handle to the full drive position.
22 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing FUNCTION TESTS Test Auxiliary Controls 6 2 Shut the engine off. 6 3 Pull out the red Emergency Stop button to the on position. 6 4 Move the lift/drive select switch to the lift position (if equipped).
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 23 Operator's Manual First Edition · Seventh Printing W orkplace Inspection W orkplace Inspection Be aware of and avoid the following hazardou.
24 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 25 Operator's Manual First Edition · Seventh Printing A uxiliary Controls Use auxiliary power if the primary power source (engine) fails. 1 Turn the key switch to ground or platform control. 2 Pull out the red Emergency Stop button to the on position.
26 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing OPERATING INSTRUCTIONS To Position Platform 1 Hold the function enable switch to either side. 2 Move the appropriate toggle switch according to the markings on the control panel.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 27 Operator's Manual First Edition · Seventh Printing OPERATING INSTRUCTIONS Drive Enable Light on indicates that the boom has moved just past either non-steer wheel and the drive function has been interrupted.
28 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing Check Engine Light (if equipped) Light on and engine stopped: Tag the machine and remove from service. Light on and engine still running: Contact service personnel within 24 hours.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 29 Operator's Manual First Edition · Seventh Printing Free-wheel Configuration for Winching Chock the wheels to prevent the machine from rolling. Release the non-steer wheel brakes by turning over the drive hub disconnect caps (see below).
30 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing Decals Part No. Decal Description Quantity 25994 Caution - Component Damage Hazard 1 27.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 31 Operator's Manual First Edition · Seventh Printing DECALS Drive Chassis Platform Shading indicates decal is hidden from view, i.
32 Genie Z-45/25 & Genie Z-45/25J P ar t No . 52421 Operator's Manual First Edition · Seventh Printing Specifications Standard Base Models Z-45/25 Z-45/25J (no jib) (jib) Height, working maximum 51 ft 8 in 51 ft 6 in 15.74 m 15.69 m Height, platform maximum 45 ft 8 in 45 ft 6 in 13.
P ar t No. 52421 Genie Z-45/25 & Genie Z-45/25J 33 Operator's Manual First Edition · Seventh Printing Narrow Base Models Z-45/25 Z-45/25J (no jib) (jib) Controls 12V DC proportional Weight See Serial Plate (Machine weights vary with option configurations) Platform dimensions, 6 foot 72 in x 30 in 72 in x 30 in (length x width) 1.
Genie North America Genie Australia Pty Ltd. Genie China Genie Malaysia Genie Japan Genie Korea Genie Africa Genie Latin America Phone T oll Free Fax Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + 425.
An important point after buying a device Genie Z-45/25J (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Genie Z-45/25J yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Genie Z-45/25J - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Genie Z-45/25J you will learn all the available features of the product, as well as information on its operation. The information that you get Genie Z-45/25J will certainly help you make a decision on the purchase.
If you already are a holder of Genie Z-45/25J, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Genie Z-45/25J.
However, one of the most important roles played by the user manual is to help in solving problems with Genie Z-45/25J. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Genie Z-45/25J along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
