Instruction/ maintenance manual of the product TML-4000 Genie
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Operator’ s Manual with Maintenance Information Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd.
Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Copyright © 2000 by Genie Industries First Edition: Second Printing, March 2001 Second Edition: Fo.
Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 1 Safety Rules W arning Failure to obey the instructions and safety rules in this manual may result in death or serious injury .
2 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Fall Hazards Do not stand on the machine. Do not climb on the mast.
Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 3 SAFETY RULES Keep away from the machine if it contacts energized power lines. Personnel must not touch or operate the machine until power lines are shut off.
4 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing SAFETY RULES T owing Hazards Read, understand and obey all of your tow vehicle manufacturer’s recommendations, warnings and instructions before towing this machine.
Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 5 Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards.
6 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing 1 Outrigger leveling jack with footpad 2 Outrigger jack handle 3 Outrigger 4 Transport tie-down (.
Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 7 1 Key switch 2 Hour meter 3 Circuit breaker switches for lights (4) Control Panel 4 Glow plug indicator light 5 Oil pressure indicator light Controls 6 Water temperature indicator light 7 Air filter condition indicator light 00009.
8 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations.
Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 9 Pre-operation Inspection o Be sure that the operator’s manual is complete, legible and in the storage container located on the machine. o Be sure that all decals are legible and in place.
10 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator.
Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 11 MAINTENANCE Check the Engine Coolant Level Maintaining the engine coolant at the proper level is essential to engine service life. Improper coolant level will affect the engine's cooling capability and damage engine components.
12 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing MAINTENANCE Scheduled Maintenance Maintenance performed quarterly, annually and every two years .
Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 13 Function T ests Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations.
14 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing FUNCTION TESTS Setup 1 Position the machine at the desired work site. 2 Disconnect the trailer lights and safety chains. 3 Open the latch on the coupler.
Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 15 1 8 Press and hold the mast rotation lever. 1 9 Rotate the mast clockwise and then counterclockwise as far as it will go in either direction. Result: The mast should rotate smoothly and easily in both directions.
16 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing W orkplace Inspection Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation. It should be performed by the operator prior to moving the machine to the workplace.
Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 17 Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
18 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing OPERATING INSTRUCTIONS T o Raise the Mast 1 Unlock the mast hold-down latch. 2 Turn the Raise/Lower winch handle clockwise until the mast reaches the full vertical position and the front spring latch locks the mast firmly in place.
Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 19 T owing 1 Make sure the mast hold-down latch is securely locked in place. 2 Make sure the covers are closed and secured. 3 Push to release the lock handle on each of the side outriggers and place in the stowed position.
20 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing T ransport and Lifting Instructions Observe and Obey: Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift.
Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 21 Observe and Obey: Only qualified riggers should rig and lift the machine. Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight.
22 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Shading indicates decal is hidden from view, i.e. under covers Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place.
Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 23 52475 28164 97602 28171 72828 72828 97661 97602 28161 28161 72874 82224 82237 82224 82224 97518 .
24 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Specifications Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 25 Reporting Safety Defects Genie Industries PO Box 97030 Redmond, WA 98073-9730 Reporting Safety D.
Operator’ s Manual with Maintenance Information Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd.
An important point after buying a device Genie TML-4000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Genie TML-4000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Genie TML-4000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Genie TML-4000 you will learn all the available features of the product, as well as information on its operation. The information that you get Genie TML-4000 will certainly help you make a decision on the purchase.
If you already are a holder of Genie TML-4000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Genie TML-4000.
However, one of the most important roles played by the user manual is to help in solving problems with Genie TML-4000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Genie TML-4000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
