Instruction/ maintenance manual of the product GR-20 Genie
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Operator’ s Manual Third Edition Second Printing Part No. 97779 with Maintenance Information CE Models.
Operator's Manual Third Edition • Second Printing 2 GR-12 • GR-15 • GR-20 Part No. 97779 Copyright © 2000 by Genie Industries First Edition: Sixth Printing, October 2002 Second Edition: First Printing, August 2004 Third Edition: Second Printing, May 2005 "Genie" is a registered trademark of Genie Industries in the U.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 1 Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury .
Operator's Manual Third Edition • Second Printing 2 GR-12 • GR-15 • GR-20 Part No. 97779 Tip-over Hazards Occupants, equipment and materials must not exceed the maximum platform capacity. Weight in trays and in each bike rack is part of the total platform load.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 3 SAFETY RULES Do not raise the platform unless the machine is on a firm, level surface. Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds only when the machine is on a slope.
Operator's Manual Third Edition • Second Printing 4 GR-12 • GR-15 • GR-20 Part No. 97779 SAFETY RULES Do not use the platform controls to free a platform that is caught, snagged or otherwise prevented from normal motion by an adjacent structure.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 5 Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability. Each battery must weigh 28 kg.
Operator's Manual Third Edition • Second Printing 6 GR-12 • GR-15 • GR-20 Part No. 97779 SAFETY RULES Do not lower the platform unless the area below is clear of personnel and obstructions.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 7 Battery Safety Burn Hazards Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid.
Operator's Manual Third Edition • Second Printing 8 GR-12 • GR-15 • GR-20 Part No. 97779 SAFETY RULES Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 9 Legend 1 Pothole guard 2 Non-steer tire 3 Manual lowering valve 4 Transport tie-down 5 Forklift pock.
Operator's Manual Third Edition • Second Printing 10 GR-12 • GR-15 • GR-20 Part No. 97779 Controls Platform Controls 1 Red Emergency Stop button 2 LED diagnostic readout / Platform overload.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 11 CONTROLS Ground Control Panel 1 7 amp breaker for electrical circuits 2 Key switch for platform/off/ground selection 3 Hour meter 4 Platform up/down toggle switch 5 Red Emergency Stop button 00009.
Operator's Manual Third Edition • Second Printing 12 GR-12 • GR-15 • GR-20 Part No. 97779 Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 13 PRE-OPERATION INSPECTION Pre-operation Inspection o Be sure that the operator's, safety and responsibilities manuals are complete, legible and in the storage container located on the platform.
Operator's Manual Third Edition • Second Printing 14 GR-12 • GR-15 • GR-20 Part No. 97779 Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 15 Check the Batteries Proper battery condition is essential to good performance and operational safety. Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions.
Operator's Manual Third Edition • Second Printing 16 GR-12 • GR-15 • GR-20 Part No. 97779 Function T ests Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 17 1 Select a test area that is firm, level and free of obstruction. 2 Be sure the battery pack is connected. At the Ground Controls 3 Pull out the platform and ground red Emergency Stop buttons to the on position.
Operator's Manual Third Edition • Second Printing 18 GR-12 • GR-15 • GR-20 Part No. 97779 FUNCTION TESTS 2 2 Press and hold the function enable switch. Slowly move the control handle in the direction indicated by the yellow arrow. Result: The platform should lower.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 19 FUNCTION TESTS 3 6 Raise the platform. Result: Before the platform is raised approximately 30 cm, the lift function should stop, an alarm should sound and the LED readout should display LL.
Operator's Manual Third Edition • Second Printing 20 GR-12 • GR-15 • GR-20 Part No. 97779 W orkplace Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 21 Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
Operator's Manual Third Edition • Second Printing 22 GR-12 • GR-15 • GR-20 Part No. 97779 OPERATING INSTRUCTIONS Emergency Stop Push in the red Emergency Stop button to the off position at the ground or platform controls to stop all machine functions.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 23 To Reduce Drive Speed The drive controls can operate in two different drive speed modes. When the drive speed button light is on, slow drive speed mode is active.
Operator's Manual Third Edition • Second Printing 24 GR-12 • GR-15 • GR-20 Part No. 97779 OPERATING INSTRUCTIONS Error Indicator display If the LED diagnostic readout displays an error code, such as LL, push in and pull out the red Emergency Stop button to reset the system.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 25 Battery and Charger Instructions Observe and Obey: Do not use an external charger or booster battery. Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as indicated on the machine.
Operator's Manual Third Edition • Second Printing 26 GR-12 • GR-15 • GR-20 Part No. 97779 T ransport and Lifting Instructions Observe and Obey: Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 27 Loading the Machine With a Crane Use the lifting eye mounted on the rear mast column. Make sure the mast is fully lowered. Inspect the machine and remove any loose or unsecured items.
Operator's Manual Third Edition • Second Printing 28 GR-12 • GR-15 • GR-20 Part No. 97779 Inspection for Decals with Symbols Standard and A WP Platforms Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 29 DECALS Note: Platform decals may be in diffferent locations on optional AWP and fiberglass platforms. Shading indicates decal is hidden from view, i.e.
Operator's Manual Third Edition • Second Printing 30 GR-12 • GR-15 • GR-20 Part No. 97779 Inspection for Decals with Symbols Stock Picker Platform Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 31 DECALS Shading indicates decal is hidden from view, i.
Operator's Manual Third Edition • Second Printing 32 GR-12 • GR-15 • GR-20 Part No. 97779 GR-12 Height, working maximum 5.31 m Height, platform maximum 3.48 m Height, stowed maximum 1.72 m Height, stowed maximum 1.62 m standard platform with work station tray Height, stowed maximum 1.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 33 SPECIFICATIONS Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. GR-15 Height, working maximum 6.
Operator's Manual Third Edition • Second Printing 34 GR-12 • GR-15 • GR-20 Part No. 97779 Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. SPECIFICATIONS GR-20 Height, working maximum 7.
Operator's Manual Third Edition • Second Printing Part No. 97779 GR-12 • GR-15 • GR-20 35 Platform dimensions, all models (length x width) Standard platform 88 x 75 cm Standard platform 1.4 m x 75 cm with extension Stock picker platform 88 x 73 cm Stock picker platform 1.
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An important point after buying a device Genie GR-20 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Genie GR-20 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Genie GR-20 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Genie GR-20 you will learn all the available features of the product, as well as information on its operation. The information that you get Genie GR-20 will certainly help you make a decision on the purchase.
If you already are a holder of Genie GR-20, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Genie GR-20.
However, one of the most important roles played by the user manual is to help in solving problems with Genie GR-20. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Genie GR-20 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
