Instruction/ maintenance manual of the product ASPAS1CCL015 Generac Power Systems
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Owner’ s Man ual ONL Y QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD A TTEMPT INST ALLA TION!! DEADL Y EXHAUST FUMES. OUTDOOR INST ALLA TION ONL Y! This manual should remain with the unit.
Carrier I NTRODUCTION Thank you for purchasing a Carrier home standby generator system. Every effort was expended to make sure that the information and instructions in this manual are both accurate and current at the time the manual was writ- ten.
T able of Contents Carrier Liquid-cooled 1 5 kW Generators Carrier 1 INTRODUCTION .................................. IFC SAFETY RULES ...................................... 2 Section 1 — GENERAL INFORMA TION ..................4 1.1 Generator .......
2 Carrier Study these SAFETY RULES carefully before installing, operat- ing or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The generator can operate safely , efficiently and reliably only if it is properly installed, oper- ated and maintained.
Carrier 3 place before operating the generator . If work must be done around an operating unit, stand on an insulated, dry surface to reduce shock hazard. • Do not handle any kind of electrical device while standing in water , while barefoot, or while hands or feet are wet.
4 Carrier 1.1 GEN ER A T OR This equipment is a liquid- cooled, engine - driven gen- erator set. The generator is designed to supply elec- trical power that operates critical electrical loads during utility power failure.
Carrier 5 1.6 GEN ER A T OR F U EL SY S TEM The generator has been factory tested and adjusted using a natural gas fuel system. If propane (LP requirements) gas is preferred, refer to Section 1.12. Recommended fuels should have a Btu content of at least 1,000 Btus per cubic foot for natural gas and at least 2,520 Btus per cubic foot for LP gas.
6 Carrier Figure 1.6 - Low Coolant Level Sensor 1.7 .4 OVERSPEED SH UTDO WN The Pre-pack circuit board on liquid cooled units receives AC frequency (rpm) signals directly from the stator AC power windings, via sensing leads S15 and S16. Should AC frequency exceed about 72 Hz, cir- cuit board action will automatically shutdown the engine (Figure 1.
1.1 0.2 ENGI NE SP ECIF ICA TIONS Make ..............................................................................Mitsubishi Displacement .............................................. 9 2 inches 3 (1.5 liters) Cylinder Arrangement ................
8 Carrier 1.1 4 ENGI N E OI L R E COMM EN D A TIONS The unit has been filled with 15W -40 engine oil at the factory . Use a high- quality detergent oil classified “F or Service SJ or latest available.” Detergent oils keep the engine cleaner and reduce carbon deposits.
Carrier 9 NOTE: It is essential to use the latest version of any stan- dard to ensure correct and current information. • NFP A No. 37, ST A TIONARY COMBUSTION ENGINES AND GAS TURBINES. • NFP A No. 76A, ESSENTIAL ELECTRICAL SYS- TEMS FOR HEAL TH CARE F ACILITIES.
10 Carrier 2.5 EM ERGENCY CI RCU IT IS OL A TION M E THOD This prevents overloading the generator by keeping electrical loads below the wattage/amperage capacity of the generator .
Carrier 11 2.1 0 B A T TER Y I NST ALL A TION Standby generators installed with automatic transfer switches will crank and start automati- cally when NORMAL (UTILITY) source voltage is removed or is below an acceptable pr eset level.
12 Carrier Before starting the generator for the first time, the installer must complete the following procedures. F or follow-up maintenance information and/or service intervals, please refer to Section 4, “Maintenance.
Carrier 13 3.1.2 F AU L T IN DICA T OR L AM P The lamp goes ON when one or more of the following engine faults occurs and when engine shuts down. • Low oil pressure • Overcrank • High coolant temperature • Overspeed • Low coolant level 3.
14 Carrier 4.1 MAI NTENANCE P ER FOR M ED B Y AUTHOR IZED SERVICE F ACILITI ES A. EVER Y THR EE MONTHS 1. Check battery state of charge and condition. 2. Inspect and test fuel system. 3. Check transfer switch. 4. Inspect exhaust system. 5. Check engine ignition system.
Carrier 15 4.4.2 BA TTER Y F L U I D Check battery electrolyte fluid at least once a month. Fluid should cover separators in all battery cells. If fluid level is low , add distilled water to cover tops of separators. DO NOT USE T AP W A TER IN BA TTERY .
16 Carrier Figure 4.2 - Oil Filter After refilling the crankcase with oil, always check oil level on dipstick. NEVER OPERA TE ENGINE WITH OIL BELOW THE DIPSTICK “ADD” MARK.
Carrier 17 Once each year , have the generator cleaned and inspected by a dealer . That dealer will use dry , low pressure air to clean internal windings. P arts inside the control console should be cleaned and inspected at this time as well. Finally , have the insulation resistance of stator and rotor windings checked.
18 Carrier Section 4 — Maintenance Carrier Liquid-cooled 1 5 kW Generators 4.7 S CH EDU LED MAI NTENANCE The following is a recommended maintenance schedule for small standby and residential generator sets. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application.
Carrier 19 Section 4 — Maintenance Carrier Liquid-cooled 1 5 kW Generators Maintenance Level 1 Level 2 Level 3 Level 4 T asks Recom- T ask Required T ask Required T ask T ask mended Comp .
20 Carrier Section 4 — Maintenance Carrier Liquid-cooled 1 5 kW Generators Maintenance Level 1 Level 2 Level 3 Level 4 T asks Recom- T ask Required T ask Required T ask T ask mended Comp .
Carrier 21 Section 5 — T roubleshooting Carrier Liquid-cooled 1 5 kW Generators 5.1 TROU B LE SHOO TI NG POI NTS P ROBLEM CAUSE CORR E CTION Engine won’t crank. 1. 15 amp fuse blown. 1. Replace fuse. 2. 7.5 amp fuse blown. 2. Replace fuse. 3. Loose or corroded or defectiv e 3.
Section 6 - Notes Carrier Liquid-cooled 1 5 kW Generators 22 Carrier.
Carrier 23 Section 7 - Installation Diagram Carrier Liquid-cooled 1 5 kW Generators Drawing No. 0E1 53 3-B.
2 6 4 1 1 4 4 RED 1 1 X X 33 33 22 22 11 2 6 44 11 33 2 22 5 5 7 6 TRAN S FER S WIT C H CO NNE C TI ON 5 4 6 4 2 3 6 7 13 11 12 14 15 16 18 17 6 3 5 2 F O R PRE-PA C K TRAN S FE R 194 S WIT C H CO NNE.
Carrier 25 Section 8 - Electrical Data Carrier Liquid-cooled 1 5 kW Generators Electrical Schematic — Control Panel — Drawing No. 0F5 244 FL 15 GCU 5 6 1 1 7 A B 14 16 4 3 E 12 4 2 3 5 13 1 2 7 D .
26 Carrier Section 8 - Electrical Data Carrier Liquid-cooled 1 5 kW Generators Wiring Diagram — 1.5L Engine — Drawing No. 0E0343-B 0 ELE C TR O NI C CO NTR O LLE R GO VERN OR CO NNE C TI ON LE G EN D CO NTR OL PANEL T O 12-V.
Carrier 27 Section 8 - Electrical Data Carrier Liquid-cooled 1 5 kW Generators Electrical Schematic — 1.5L Engine — Drawing No. 0A71 82-C B WT S - WATER TEMPERAT U RE S WIT CH F S - F U EL SO LEN .
ITEM P ART NO . QTY . DESCRIPTION 10 9 82 9 0 1 ASM MO T OR STEPPER 20 9 8 9 41A 1 HOUSING GOVERNOR CONNECT OR 30 9 8 9 58A REF CONNECT OR INTERF ACE ASSEMBL Y 40 9 8 9 42A 1 COVER CONNECT OR HOUSING 50 9 8225 2 SCREW FHM #2 X 5/8 SELF T AP 6 043146 3 SCREW HHC M6-1.
ITEM P ART NO . QTY . DESCRIPTION 1 0D8656 1 BASE MOUNTING 1.5L STNRD & A CSTC 2 027482 2 W ASHER SHAKEPROOF EXT 5/16 STL 3 070 9 36 2 D AMPENER VIBRA TION 4 070 9 36C 2 VIB. ISO . 70-75 DURO 50 3 9 253 8 SCREW HHC M8-1.25 X 20 G8.8 6 022145 12 W ASHER FLA T 5/16 ZINC 7 02212 9 16 W ASHER LOCK M8-5/16 8 045771 4 NUT HEX M8-1.
30 Carrier N U T S ITEM #2 6. US E L OC TITE ON PANEL F O R A CC E SS E R C ABL E WELD S T U D U NDER R OOF 17 G R OU ND WIRE . FA S TENER T O S E CU R E US E D OO R LAT CH N O TE : 11 24 7 10 4 9 24 .
ITEM P ART NO . QTY . DESCRIPTION 1 0D8666 1 ROOF A CSTC&STND CMPR TMNT 1.5L 2 0D8664C 1 DUCT CENTER 1.5L 3 0D8657 1 SUPPOR T RADIA TOR 1.5L MITSU 4 0D8660 2 BRA CE SIDE 1.5L MITSU 5 0A7568 2 DOORWELDMENT 1.5EPS 6 0D865 9 1 CORNER POST REAR RH SIDE 1.
32 Carrier Section 9 - Exploded Views and P arts Carrier Liquid-cooled 1 5 kW Generators Control Panel — Drawing No. 0F5 240 22 29 26 5 1 28 26 25 10 27 33 9 5 8 6 7 3 1 50 3 4 49 12 28 42 3 40 39 3.
Carrier 33 ITEM P ART NO . QTY . DESCRIPTION 10 D 9 322 1 P ANEL BACK & BO TT OM 20 D 9 332 1 P ANEL LH SIDE 3 0F5246A 1 P ANEL FRONT W/SILKSCREEN 40 D 9 330 1 P ANEL RH SIDE C-P ANEL SML BRK 5 0E3783 1 DECAL W ARNING REMO VE FUSE 6 06400 9 1 LIGHT 12VDC .
6 1 WATERPUMP HARDWARE 13 9 10 11 2 8 7 12 24 10 14 15 16 6 32 5 4 1 24 39 41 30 42 4 2 4 17 11 10 14 1 1 19 17 18 20 26 21 20 25 22 24 57 33 1 1 1 4 9 24 72 10 11 10 14 1 24 35 3 4 36 44 45 14 71 12 .
ITEM P ART NO . QTY . DESCRIPTION 1 0A4531 1 ENGINE-1.5L 2 022473 2 W ASHER FLA T 1/4 ZINC 3 057822 1 CLAMP HOSE #8 .53-1.00 4 0A45310258 1 GASKET -EXHAUST MANIFOLD 5 0A4355 1 MANIFOLD-EXHA UST 6 0E2632 1 HEA T SHIELD EXH 1.5L 7 0220 9 7 8 W ASHER LOCK M6-1/4 8 022507 2 SCREW HHC 1/4-20 X 1/2 G5 9 052212 2 SCREW HHC M10-1.
17 21 28 ( BOTTOM ONLY ) 28 "A " 22 15 11 16 2 "A " 10 1 9 11 5 1 2 14 3 18 7 6 4 17 14 TUBE (ON BLOCK) 27 13 10 23 26 19 WATER INLET 8 8 8 20 8 ADAPTER 12 2 4 TO THERM OS TAT 6 7 Section 9 - Exploded Views and P arts Carrier Liquid-cooled 1 5 kW Generators Radiator — Drawing No.
ITEM P ART NO . QTY . DESCRIPTION 1 0D8657 1 SUPPOR T RADIA TOR 1.5L MITSU 2 0A5734 1 RADIA TOR 1.5L 3 0A6237 1 VENTURI 1.5L MODINE 4 * 0A6238 1 GU ARD F AN 1.5L MODINE 5 0472 9 0A 1 ASSY . RAD . DRAIN HOSE 6 065852 2 SPRING CLIP HOLDER .37-.62 7 0A2111 2 SCREW SW A GE 10-32 X 5/16 Z/YC 80 99 502 4 CLAMP HOSE #24 B1.
38 Carrier 4 3 L.P. VAP OR P O R T " OU T 2 " 9 1 3 4 0 41 11 10 " D" 1 5 4 5 21 24 2 5 30 28 33 2 0 1 9 14 " C" 12 17 1 6 31 32 6 6 39 2 6 38 1 41 4 0 37 34 36 35 22 &qu.
Carrier 39 ITEM P ART NO . QTY . DESCRIPTION 1 * --------- 1 WELDMENT MOUNTING BASE 2 075580 1 FLANGE FUEL INLET 3 0E1006 1 ASSY REGULA T OR 1.5L N.G.OR LPV 40 3 9 253 2 SCREW HHC M8-1.25 X 20 G8.8 5 022145 2 W ASHER FLA T 5/16 ZINC 6 02212 9 6 W ASHER LOCK M8-5/16 7 045771 2 NUT HEX M8-1.
40 Carrier 8 36 13 3 12 5 9 15 14 17 T o Blow e r H ousin g 3 2 2 3 24 35 1 21 28 7 22 33 10 29 16 30 18 2 6 19 20 3 1 2 1 4 T o En g ine C rankshaf t 26 Section 9 - Exploded Views and P arts Carrier Liquid-cooled 1 5 kW Generators Alternator — Drawing No.
Carrier 41 ITEM P ART NO . QTY . DESCRIPTION 10 9 8671 1 ASSY RO T OR 10KW 0 9 8681 1 ASSY RO T OR 15KW 0 9 8675 1 ASSY RO T OR 20KW 0 9 8 9 36 1 ASSY RO T OR 25KW 2 0A5336A 1 HOUSING BLO WER 3 0A165 9 1 SCREEN AIR OUTLET 4 071 9 12 4 SCREW PPHM M5-0.
ITEM P ART NO . QTY . DESCRIPTION 1 077483 REF BA TT 12VDC 75-AH 26 (NO T INCLUDED) 2 038804D 1 CABLE BA TT RED #4 X 20.00 3 038805B 1 CABLE BA TT BLK #4 X 23.00 4 0742600131 1 ASSY ,WIRE#16 RED 1.6 5 022131 1 W ASHER FLA T 3/8 ZINC 6 046526 1 W ASHER LOCK M10 7 052213 1 SCREW HHC M10-1.
Carrier 43 ITEM P ART NO . QTY . DESCRIPTION 1 0A4355 1 MANIFOLD EXHA UST 1.5L 2 0E2844 1 NIPPLE T OE 1.5NPTX5.5 BLK IRON 3 036434 3 BOL T U 5/16-18 X 2.0 9 03644 9 3 SADDLE 2 INCH 4 0E010 9 1 PIPE,EXHA UST 1.5L STNDRD&A CSTC 5 0C1318 1 FLEX PIPE EXHA UST 6 0D8657 1 SUPPOR T , RADIA TOR 1.
44 Carrier Section 1 0 – W arranty Carrier Liquid-cooled 1 5 kW Generators CALI FOR N IA EM ISSION C ONTROL W AR R ANT Y S T A TEM ENT Y OU R W ARR ANT Y RIGHTS AND OB LIGA TIONS The California Air Resources Board (CARB) and Generac P ower Systems, Inc.
Carrier 45 EM IS SION CONTROL S Y STEM W AR R ANTY Emission Control System W arranty (ECS W arranty) for 1995 and later model year engines: (a) Applicability: This warranty shall apply to 1995 and later model year engines.
Part No. 0F4163 Rev . 0 (01/20/05) Printed in U.S.A. Section 1 0 – W arranty Carrier Liquid-cooled 1 5 kW Generators CARR I ER "T WO YEAR" LIMITED WARRANT Y FOR "PR EP ACK A GED EM ER.
An important point after buying a device Generac Power Systems ASPAS1CCL015 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Generac Power Systems ASPAS1CCL015 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Generac Power Systems ASPAS1CCL015 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Generac Power Systems ASPAS1CCL015 you will learn all the available features of the product, as well as information on its operation. The information that you get Generac Power Systems ASPAS1CCL015 will certainly help you make a decision on the purchase.
If you already are a holder of Generac Power Systems ASPAS1CCL015, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Generac Power Systems ASPAS1CCL015.
However, one of the most important roles played by the user manual is to help in solving problems with Generac Power Systems ASPAS1CCL015. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Generac Power Systems ASPAS1CCL015 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
