Instruction/ maintenance manual of the product CS300 GE
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GEH-6639 (Draft) GE Industrial Systems CS300 Half Controlled Power Supply for Inverter DC-Link User‘s Guide.
GEH-6639 ——————— INSTRUCTION MANUAL ———————— 2 © 2001 General Electric Company , USA. All rights reserved. These instructions do not purport to cover all details or variations in equipment, nor to provide every possible contingency to be met during installation, operation, and maintenance.
CS300 ——————— Half controlled power supply for inverter DC-Link ———————— 3 SAFETY SYMBOL LEGEND / LÉGENDE DES SIGNES DE SÉCURITÉ W ARNING ! Commands attention to an operating procedure, practice, condition, or statement which, if not strictly observed, could result in personal injury or death.
GEH-6639 ——————— INSTRUCTION MANUAL ———————— 4.
CS300 ——————— Half controlled power supply for inverter DC-Link ———————— 5 TABLE OF CONTENTS SAFETY SYMBOL LEGEND / LÉGENDE DES SIGNES DE SÉCURITÉ ...................... 3 CHAPTER 1 - SAFETY PRECAUTIONS ...............
GEH-6639 ——————— INSTRUCTION MANUAL ———————— 6.
CS300 ——————— Half controlled power supply for inverter DC-Link ———————— 7 Chapter 1 - SAFETY PRECAUTIONS N OTE ! The terms “Inverter”, “Controller” and “Drive” are sometimes used interchangably through- out the industry .
GEH-6639 ——————— INSTRUCTION MANUAL ———————— 8 W ARNING ! - FIRE AND EXPLOSION HAZARD / ATTENTION! – RISQUE D’INCENDIES ET D’EXPLOSIONS: Fires or explosions might result from mounting Drives in hazardous areas such as locations where flammable or combustible vapors or dusts are present.
CS300 ——————— Half controlled power supply for inverter DC-Link ———————— 9 - Protect the device from disallowed environmental conditions (temperature, humidity , shock etc.
GEH-6639 ——————— INSTRUCTION MANUAL ———————— 10.
CS300 ——————— Half controlled power supply for inverter DC-Link ———————— 11 Chapter 2 - COMPONENT IDENTIFICA TION AND SPECIFICA TION 2.1 GENERAL DESCRIPTION CS300 is a half-controlled three phase AC/DC converter for supplying DC link voltage to a series of AC Drives, with C and D terminals parallel connected.
GEH-6639 ——————— INSTRUCTION MANUAL ———————— 12 2.4 DESCRIPTION OF CONTROL TERMINALS T erminals Function V oltage, Current 23 Input of the precharge enable control (15 - .
CS300 ——————— Half controlled power supply for inverter DC-Link ———————— 13 2.5.3 External AC Mains F uses T ype Code Code A 3 S00 ü F1/80/200A/660V SKF4G23 A70QS200-4K .
GEH-6639 ——————— INSTRUCTION MANUAL ———————— 14 2.6 CONVERTER SIZE SELECTION W ithin the specified voltage field, the CS300 converter supplies the same rated direct current independently of the voltage itself.
CS300 ——————— Half controlled power supply for inverter DC-Link ———————— 15 2.6.2 Drive DC Current (DC Link Circuit) Rated motor Motor Current Current Fuses power efficie.
GEH-6639 ——————— INSTRUCTION MANUAL ———————— 16 Chapter 3 - SELECTION OF THE CS300 CONVERTER The CS300 converter has to be chosen so that the sum of the inverter DC-link currents, both for class 1 and 2, is lower or equal to the corresponding ones stated in chapter 2.
CS300 ——————— Half controlled power supply for inverter DC-Link ———————— 17 1) ) L * 2 R ( - C * L 1 = 2 ω Having as a unit of measure the “L” inductance in Henry , the “C” capacitor in Farad and the “R” resistance in Ohm, according to the above mentioned data: ω = 1331.
GEH-6639 ——————— INSTRUCTION MANUAL ———————— 18 S1.1 S1.2 S1.3 S1.4 ON OFF OFF OFF 1.1mS +/- 10% OFF ON ON OFF 2.2mS +/- 10% OFF ON OFF ON 3.3mS +/- 10% OFF ON OFF OFF 4.4mS +/- 10% OFF OFF ON ON 5.5mS +/- 10% OFF OFF ON OFF 6.
CS300 ——————— Half controlled power supply for inverter DC-Link ———————— 19 1) Set all the switches in of f position (18-seconds ramp time), use a current probe able to detect a current peak ≤ ≤ ≤ ≤ ≤ 10mS between the C or D terminal of the DC-LINK.
GEH-6639 ——————— INSTRUCTION MANUAL ———————— 20 Chapter 4 - CONTROL DESCRIPTION 4.1 OK RELA Y The OK relay has a normally open contact which close at the end of the precharging phase if no alarm condition is present (overtemperature, power supply on the regulation card +/-15V).
CS300 ——————— Half controlled power supply for inverter DC-Link ———————— 21 Chapter 5 - CONVERTER DIMENSIONS F C D F orm 2 A E A C F E B D B F orm 1 AB C D E F W eight inch [mm] inch [mm] inch [mm] inch [mm] inch [mm] Ø lbs [kg] 6KCS3185-480 12.
GEH-6639 ——————— INSTRUCTION MANUAL ———————— 22 Chapter 6 - CONVERTER OPERA TION 6.1 EXAMPLE OF TERMINAL STRIP CONNECTION C K1M L1 L1 L2 L3 N PE 5 1 3 24 6 5 F1 F2 1 2 3 .
CS300 ——————— Half controlled power supply for inverter DC-Link ———————— 23 6.2 SIGNAL DIAGRAM AC CONT ACTOR U.V .W PRECHARGE ENABLE DC-LINK VOL T AGE PRECHARGE TIME OK RELA Y Figure A AC POWER SUPPL Y .
GEH-6639 ——————— INSTRUCTION MANUAL ———————— 24 6.3 COMMON BUS MUL TI-INVERTER SYSTEM M M M E E D C D CD CD CD + _ C AC Drive AC Drive CS300 Braking unit External braking.
CS300 ——————— Half controlled power supply for inverter DC-Link ———————— 25 Chapter 7 - REPLACEMENT PARTS 185 280 420 650 1050 1500 Regulation card 6KS5V99 R-SM3L 1111 1 .
GEH-6639 ——————— INSTRUCTION MANUAL ———————— 26 Chapter 8 - WARRANTY PARTS AND SERVICE The purpose of this section is to provide specific in- structions to the user of th.
CS300 ——————— Half controlled power supply for inverter DC-Link ———————— 27 Notes:.
GE Industrial Systems + 1 540 387 7000 www .GEindustrial.com General Electric Company 1501 Roanoke Blvd. Salem, V A 24153-6492 USA GEH-6639 (Draft) 010119 SIEI.
An important point after buying a device GE CS300 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought GE CS300 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data GE CS300 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, GE CS300 you will learn all the available features of the product, as well as information on its operation. The information that you get GE CS300 will certainly help you make a decision on the purchase.
If you already are a holder of GE CS300, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime GE CS300.
However, one of the most important roles played by the user manual is to help in solving problems with GE CS300. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device GE CS300 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
