Instruction/ maintenance manual of the product QC2-40 Alto-Shaam
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PROCESSING FREEZER / CHILLER / REFRIGERATION SYSTEM PHONE: 262.
Delivery .................................................................... 1 Unpacking ................................................................ 1 Safety Procedures and Precautions .......................... 2 Installation Site Installation .
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 1. deLiVery This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 2. note For equipment delivered for use in any location regulated by the following directive: DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 3. CLEARANCE REQUIREMENTS 18" (457 mm ) m i n i m u m clearance from h e a t producing e q u i p m e n t .
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 4. INSTALLATION REQUIREMENTS The model QC2-3 is a counter mounted unit and must use legs that allow for a 4" (102mm) clearance between the cabinet and the counter. For all other models, install the appliance on a smooth and level floor surface.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 5. SITE INSTALLATION INSTALLATION Trolley Guide Installation 1. Align each guide rail with the holes located under the cabinet. 2. Fasten each guide rail with washer, lock washer and bolt. 3. Push the roll-in cart (trolley) into the Quickchiller and close the door.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 6. SUB TITLE TITLE 5" (127mm) Electrical Connection Cord Length: 9 ' (2743mm) 55-3/4" (1416mm) 27" (686mm) ALTO SHAAM 30&.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 7. SUB TITLE TITLE QC2-20 57” (1448mm) 36” (914mm) Cord Length 9’ (2743mm) 36” (914mm) 42” (1067mm) 60” (1524mm) 36” (914mm) PRODUCTPAN CAPACITY MaxiMuM ChilliNg CapaCity : Approximately 60 lb (27 kg) voluMe MaxiMuM : 37.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 8. SUB TITLE TITLE QC2-40 ALTO SHAAM 36" (914mm) 7" (178mm) Electrical Connection Cord Length 9 ft (2743mm) 44" (1118mm) 75&qu.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 9. SUB TITLE TITLE QC2-100 INSTALLATIO N SITE INSTALLATION 40-7/8" (1036mm) 14" (355mm) Electrical Connection Condensate Drain 51&q.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 10. SUB TITLE TITLE MODEL > QC2-3 QC2-20 QC2-40 QC2-100 QC2-100 remote Casters, 3" (76mm) [ s e t o f 4] 5014890 — — — — Cast.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 11. SUB TITLE TITLE ELECTRICAL INSTALLATION This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. The Quickchiller must be properly grounded in accordance with the National Electrical Code and applicable local codes.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 12. TITLE OPERATION OPERATING INTRODUCTION The Alto-Shaam ® Quickchiller ™ is a processing refrigeration system designed to rapidly and uniformly decrease the temperature of hot foods to either a chilled or frozen state.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 13. TITLE OPERATION CHILL PROCESSING CYCLES The Alto-Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods for the purpose of rapidly reducing temperatures through the danger zone and providing maximum storage life.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 14. TITLE OPERATION ADDITIONAL INFORMATION ➤ Clean the Quickchiller and probes prior to use and make certain all processing modes are operating properly before chilling or freezing foods.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 15. TITLE OPERATION … To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24°F to 36°F (-4°C to 2°C).
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 16. SUB TITLE TITLE BASIC OPERATION OPERATION Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 17. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 17. SUB TITLE TITLE caution ADEQUATE SPACING MUST BE ALLOWED BETWEEN PANS FOR PROPER AIR CIRCULATION FOR BOTH PROCESSING AND SUBSEQUENT HOLDING.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 18. SUB TITLE TITLE MANUAL OPERATION Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors .
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 19. ADVANCED OPERATION — PRESET PROGRAMMING OPERATION PRESET PROGRAM OPERATION 1. Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 20. SUB TITLE TITLE chanGinG user settinGs Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 21. 8. HACCP DOWNLOAD This is displayed only when the control is connected to a USB DataLogger. [Optional feature] With the HACCP Download selected, press the Start key and insert USB data stick.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 22. ADVANCED OPERATION – USER SETTINGS OPERATION 13. DRIP TIME (MINUTES) This is the amount of time the drain heater will run after a hot-gas defrost function before automatically switching back to the chilling mode.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 23. TITLE OPERATION FOOD PROBE USE Unpacking Food Probes 1. Cut and remove the plastic ties keeping the probe cables coiled during shipment. When removing the ties, exercise caution to avoid accidentally cutting the black plastic covers on the probe cable wires.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 24. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 24. SUB TITLE TITLE OPERATION FOOD HANDLING GUIDELINES PRODUCT COVERING To maintain sanitation control when loading the Quickchiller, foods should be above 140°F (60°C) and should be tightly covered.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 25. TITLE OPERATION PRODUCT CAPACITY PER PAN: Foods for chill or freeze processing should be portioned into shallow pans to a depth not to exceed 2-inches (51mm).
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 26. TITLE OPERATION THE FOLLOWING CHART OF PORTION SIZES AND SERVING CAPACITY PER PAN IS PROVIDED AS A GENERAL REFERENCE ONLY.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 27. TITLE CARE AND CLEANING protecting StainLeSS SteeL SurfaceS It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 28. TITLE INTERIOR CLEANING Remove the optional roll-in cart (trolley) from cart equipped models. Open the Quickchiller door to warm the interior of the cabinet. 1. Remove any loose food debris with a cleaning cloth or small hand broom.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 29. TITLE TROUBLESHOOTING CONTROL ERROR DISPLAYS control display action required Real Time Clock Bad E-60: REAL TIME CLOCK DEFAULTS LOADED, VERIFY CORRECT TIME, POWER CYCLE UNIT TO CLEAR THIS MESSAGE.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 30 QC2-3 BOTTOM 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 31 1 3 2 4 7 5 6 8 9 10 11 12 13 14 21 20 16 17 18 15 19 4 QC2-3 BOX VIEW Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 32 QC2-3 COIL VIEW 1 2 3 4 5 6 7 8 9 10 11 12 14 15 13 16 Upon installation of drip pan, silicone pan perimeter to interior liner bottom Add plastic edge guard to drip pan 6 Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 33 QC2-3 COMPRESSOR VIEW 1 3 2 4 7 4 5 6 Item Part Description Qty. 1 RE-29861 Condensing Assembly, 1/2 MED R404A 120V 1 2 .
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 34 QC2-3 CONTROL BOX 2 1 3 4 5 6 7 8 9 11 12 14 15 16 17 10 18 13 1 Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 35 QC-20 BOTTOM 2 3 4 5 6 6 7 8 1 Item Part Description Qty. 1 PN-29968 Compressor Louver 1 2 FI-29954 Filter Dryer 1 3 VA-.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 36 QC-20 BOX VIEW 12 9 12 11 9 10 7 8 4 3 5 1 2 6 14 15 16 17 17 18 13 19 20 19 Item Part Description Qty. 1 CU-29964 Capacitor, 14MFD, 440VAC 1 2 BT-29918 Din Rail 1 3 FU-29926 Fuse.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 37 QC-20 COIL VIEW 3 10 1 2 17 6 7 8 9 4 5 11 12 13 14 16 15 Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 38 1 2 3 4 4 5 6 7 8 QC-20 COMPRESSOR VIEW Item Part Description Qty. 1 FI-29954 Filter Dryer 1 2 VA-29900 Solenoid Valve, .
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 39 QC-20 CONTROL PANEL 3 2 Apply Weather Stripping to Front T op Edge of Panel 4 1 5 5 6 9 7 8 Item Part Description Qty. 1 SC-29933 Bolt, M5 12 2 CC-34682 QuickChiller Control Board 11 3 PI-26098 Pipe, .
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 40 QC2-40 COMPRESSOR 5 6 2 1 3 4 2 Item Part Description Qty. 1 VA-29898 Valve, Liquid Line Solenoid 2 2 SE-29897 Solenoid .
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 41 QC2-40 COMPRESSOR HOUSING 2 3 4 5 6 1 Item Part Description Qty. 1 FU-29901 Breaker, 2 Pole 20 AMP 1 2 PE-29902 Compressor Louver 1 3 LG-29904 6" Leg, Standard 4 SC-29824 Leg Bolt, 1/4-20 x 3.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 42 QC2-40 COIL 2 2 1 Suction Line 1 3 Hot Gas Defrost Line Discharge Line Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 43 QC2-40 DOOR 1 6 7 4 5 4 3 2 Item Part Description Qty. 1 HG-29913 Upper Hinge, Bracket, Left-Hand 1 2 HD-26967 Handle, D.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 44 QC2-40 INTERIOR 5 4 1 2 3 4 Item Part Description Qty. 1 PR-34299 Probe, Receptacle 3 2 PR-34298 Probe, Quick Connect 3 .
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 45 QC2-40 CONTROL PANEL 12 13 1 2 3 4 5 6 7 8 9 10 16 15 14 11 17 19 18 19 20 Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 46 QC2-40 FAN 1 2 3 Item Part Description Qty. 1 FA-29853 Motor, Fan Evaporator, QC2-40 2 2 FT-29908 Plastic Collar, 14-1/2.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 47 QC2-100 COMPRESSOR 1 2 2 3 4 5 6 7 8 Item Part Description Qty. 1 TE-29986 Tee, Copper, 3/8 x 3/8 x 3/8" ID 4 2 RE-.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 48 QC2-100 COIL 1 2 3 4 5 Item Part Description Qty. 1 RE-29905 Coil Assembly, 19x20 QuickChiller 1 2 VA-29906 Valve, Expan.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 49 QC2-100 DOOR 1 2 3 4 5 6 Item Part Description Qty. 1 HD-26967 Handle, Door 1 2 GS-29994 Gasket, Compression, QC2-100 1 .
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 50 QC2-100 INTERIOR 1 2 6 5 8 7 3 4 9 10 11 12 13 14 * not shown Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 51 QC2-100 CONTROL PANEL 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 Item Part Description Qty.
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TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee.
An important point after buying a device Alto-Shaam QC2-40 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Alto-Shaam QC2-40 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Alto-Shaam QC2-40 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Alto-Shaam QC2-40 you will learn all the available features of the product, as well as information on its operation. The information that you get Alto-Shaam QC2-40 will certainly help you make a decision on the purchase.
If you already are a holder of Alto-Shaam QC2-40, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Alto-Shaam QC2-40.
However, one of the most important roles played by the user manual is to help in solving problems with Alto-Shaam QC2-40. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Alto-Shaam QC2-40 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
