Instruction/ maintenance manual of the product 263 GE
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Models: 268 Co-Curr ent Condition er 263 Three-Cycle Filter Op era ti ons Ma nual.
2 Ta bl e of Con te nt s Rev A T abl e of Cont ents How T o Use This Manual 3 Gener al Warnings And S afety I nformatio n 4 System Operat ion C ycl e F unctio ns 6 Eq uipm e nt In stal la tion 8 Val v.
How To Use Thi s Man ual 3 Rev A Ho w T o Us e This Manua l This i nstal lation manual is d esigned to guide t he in stalle r thr ough th e pro cess of installing and st ar ting condit ioners featur ing the Ultramax series contr ollers. This manual i s a re fer ence and wil l no t inclu de eve ry system install ati on situat ion.
4 Gen eral Warning s And Safety I nformatio n Rev A Ge neral W arni ngs And Saf ety Inf orma tion Electrical Ther e are no user- serviceable parts in the AC adapter , mot o r , or contr oller . In the ev ent of a failure, the se should be repla ced. • All electrical connections must be complet ed according to local codes.
Genera l W arnings A nd Sa fety Inf orma tion 5 Rev A General • Observe all warni ngs that appear i n this manual. • Keep the media tank in the upright positi on. Do no t turn upside down or dr op. T urning t he tank upside down wil l cause media to ent er the val ve.
6 System Oper ation Cycle Func t ion s Rev A Syst em Operation Cycle Functions 1. Serv ice (Downf low) Untre ated water is d i rected down thr ough th e r e si n bed an d up thr ough the riser tube. The hardness i ons atta ch th emselves to the re sin and ar e r emoved fr om the water .
System Oper ation Cycle Func t ion s 7 Rev A Cycle Water Flows SERVICE BACKW ASH BRINE/SLOW RINSE FAST RINSE From Regenerant Tan k To Regenerant Tan k BRINE REFILL REPRESSURIZE.
8 Equipment Install ation Rev A E qui pmen t I ns tal lat ion Val ve La you t Refill Co ntr oller Rege neran t Tube Co nnec tion Inject or an d cap Valve Discs Outl et Drain Inlet Bac kwash Inject or .
Contr o l L ayout 9 Rev A Contro l Layout Ultram ax Contro ller LBS PM MIN KG x100 LC D Display Manu al Re g en But ton Down Button Set Button Up B utton Lockout C onnection T urb in e In put o r Dr y.
10 Location Sele c tion Rev A Location Selection Locatio n o f a water tre atment system is important . The foll owing conditio ns are requi red: • Level platf orm o r f l o or • Room to acc ess equipment for maintenance and adding r egenerant ( salt) to ta nk.
Locati on Selecti on 11 Rev A re turn to no rmal. A pr otec tive cove r sh ould a ssist wi th high temperature applicatio ns. • Insects — The contr oller and valv e have been desig ned to keep all but the smallest inse cts o ut of t he criti cal area s.
12 Wate r Line Conne ction Rev A Wa t er Li ne Connectio n A bypass v alve syste m should be in stalle d on all water conditio ning systems. Bypass valve s isolate the conditioner fro m the water system and allo w uncond iti oned wat er to be u sed. Ser vice o r r outi ne maint en ance pro cedures may also r equire that the system is bypassed.
Water Line Connect ion 13 Rev A WARNING: Do not use too ls to tighte n pl asti c f itti ngs. Over t ime, str ess may br eak the connecti ons. When the 1265 bypass valv e is used, only hand tighte n the nut s. WARNING: Do not use petr oleum grease on gaskets when connecting bypass plumbi ng.
14 Dra in Li ne Rev A Drain Li ne Drain Li ne Connection 1. The unit should be above and not more than 20 feet (6.1 m) from th e drain. Use an appr opriate adapter f itting to connect 1/2- i nch (1.3 cm) plasti c tub ing to t he drai n line conne c t ion o f the con trol v alv e.
Rege nerant L ine C onne ction 15 Rev A Re generant Line Connection (not used with 3 -cycle f ilter system) The regener ant line from the t ank connect s to th e valve. Make the connectio ns and hand t ighten. Be sure t hat th e r egenerant line is se cure and fr ee fro m air leaks.
16 Overflow Line Conne ction Rev A Ov erfl ow Li ne C onnec tio n (not used with 3 -cycle f ilter system) In the ev ent of a malfunct ion, the regener ant T AN K OVERF L O W will d irect “ove rflow” to the drain in stead of spi lling on the floor .
Overflow Line Conne ction 17 Rev A Figu re 6 Regen erant Tank Check Va lve* (not used w ith 3-cycle f ilter sys tem) * Furnished as an option fro m system manufactur er .
18 Electrica l Conne ction Rev A Electrical Connection All U ltramax cont roll e r s operate on 12-v olt alte r nating cur rent p ower supply. This r equi res use of th e GE Water T echnolog ies supplied A C adapter . A v ariety o f A C adapters ar e avail able f or differ ent appl i cations.
Valve Ca mshaft 19 Rev A Val ve Cam s haf t The fr ont end of the camshaft has an indicat or cup. The cup has sl ots in the outer periphery and numbers o n the insi de face ( Figur e 7). The n umbers ca n be se en with the cover off, from the f ront over th e top of the contr oller .
20 Dis infection Of Water C onditioner s Rev A V alve Di sc Opera tion Figur e 8 - Ultramax Valv e D is in f ec ti o n Of W a te r C on dit io n er s The materi als of construction of the modern water conditio ner will not support bacteri al gr owth, nor will these material s contaminate a water supply.
Disinfec tion Of Wate r Condition ers 21 Rev A Ca lciu m Hy po chlo rit e Calcium hypochlo rite, 70% avail able chlorine, is availabl e in sever al forms including t ablets and gr anules. T hese solid material s may be used dir ectly witho ut dissolv ing befor e use.
22 Ultrama x Contro ller Rev A Ultr amax Cont roller P owe r L oss Mem o ry Re t en tio n The Ultramax seri es controll ers featur e bat tery- free time and date re te nt ion dur ing the l oss of pow er . This i s designed to last a minimum of 8 hours de pending on t he install ati on.
Disp lay Icon s 23 Rev A Displa y Icons Figu re 9 1. Displays amou nt of conditioning capacity remaining. 2. "PM" indicates that t he time displaye d is be tween 12:0 0 noon and 12: 00 midnight (ther e is no AM indic ator). PM indicator is not used i f cl ock m ode i s se t to 24 -hour .
24 Keypa d — Button s Rev A Key pad — B utt on s 1. DO WN arro w . Ge ne ra lly us ed t o s cro ll do w n or i n crem e nt th roug h a grou p of c hoi ces. 2. SET . Use d to accept a se tti ng t hat no r m al ly becomes stor ed in memory. Al so use d tog ether wi th the ar row butto ns.
Things You Might Nee d to Know 25 Rev A Things Y ou Might Need t o Know • When th e contr oller i s f irst pl ugged in , it may displ ay a f lashing Er r 3 and scr olling " Call Dealer fo r Service" message. T his means t hat the controller i s rotating to the hom e position.
26 Programming Overview Rev A Prog ra mmin g Ove rv iew The Ultramax Serie s contr oller is desi gned to opera t e by setting the T i m e of D ay, Day of t he W eek , and the Hardness . The remaining set tings are set at t he factory usi ng a Model Number .
Level I Programming 27 Rev A • Set ting Day of Wee k After setti ng the T ime o f Day the bann e r d i splay will show the wor d “Day” follow ed by an abbreviated da y of t he week.
28 Level II Program ming Rev A Level II Programming Leve l II progr am parameters ar e those parame ters used to f ine- tune a conditione rs operati on. These a re accessi ble by pressing and holding t he UP and D OWN buttons unt il the display go es blank.
Level II Programming 29 Rev A The calendar o verride days between re generation must be set to z er o to enable regene ration on spe cif ic days. • Set ting Back wash Days ( 263 f ilter on ly) The 263 f ilter contr olle r can be pr ogrammed to r egenerate on an elapsed time pe r iod (cal endar ove rride) o r by the day o f the week .
30 Level II Program ming Rev A The contr oller i s capable of displayi ng 6 differ ent lan guages. The y are as follo ws: 1 = Engli sh 2 = Spanis h 3 = French 4 = Ital ian 5 = Flemis h 6 = Germa n Pr ess t he S ET but ton and select the desir ed language using the UP or DOWN buttons.
Level II Programming 31 Rev A •O p e r a t i o n T y p e This parameter di spl ays the co nt rolle r type and is preset at the factor y: 268 soften er , 263 f ilt er .
32 Level II Program ming Rev A • Set ting the C hlo rine Gene rator /Salt Check ( condit ion er on ly) The controll er has the capability to pr oduce a low l evel o f chlor ine during the br ine draw stage of r egenerat ion. I t can also sense if there is any bri ne present during the time when brine draw is occurring.
Level III Programming 33 Rev A Level III Programming Histori cal info rmation can be r etri eved fro m the controll er be pressi ng the SET and DOWN buttons simultaneously, with the contr oller in the home posit ion. R elease both buttons when t he contr oller display s MODEL NUM BER .
34 Placing Cond itioner Into Operat ion Rev A Plac ing Conditi oner In t o O peration Condit ioner and Filter Start-U p After you have performe d the pr evio us initi al power-up ste ps, yo u will need t o place the co nditione r into oper ation . Follow these step s carefully, as they d iffer from previou s A utotrol valve instruct ions.
Placing Cond itioner Into Operat ion 35 Rev A B. W hen all of th e air ha s been pu rged from the med ia tan k (w at er begins to flow steadily f rom t he drai n line), o pen t he main sup ply va lve all of the way. Thi s will purg e the f inal air fr om the tank.
36 Placing Cond itioner Into Operat ion Rev A 9. Engage t he re f ill cycle to prime t he l i ne betw een the r egenerant tank and th e val ve (c ond itioner on l y) . A . Slowly o pen t he main wate r supply v alve again, to the fully open position. Be sure not to open too rapidl y as that would push the media out of the m edia t ank .
Perf orma Exploded View 37 Rev A Perform a Exploded V i ew 2 1 3 4 5 6 7 8 9 10A 11 12 13 14 16 17 18 15 19 10B 11 Wa rni ng : Do not us e the flow cont rol ball wit h #10A .
38 Per for ma Pa rts Li st Rev A Per fo rma Par ts Lis t *Not shown on drawing. Code Par t No . Des cri pti on Qty. Co de Par t No. D escri ptio n Qt y.
Troubl eshooting 39 Rev A T roub leshooting Ultram ax S e ries Co ntroll er Tro ubleshooting Pr obl em Poss ible Ca us e Solutio n ERR 1 is dis playe d. Pr ogr am s ettin gs h ave been corrup ted. Pre ss any k ey a nd r eset mod el nu mber . ERR 3 i s displ aye d.
40 Troubl eshooting Rev A S ystem Troubl eshooti ng Pr oble m Pos sib le Ca use Sol ution 1. Bri ne t a nk overflow . a. Uncontr olled brine ref ill fl ow rate. b. Air leak in b rine line to air ch eck . c. Drain cont rol clogged with re sin or other d ebris .
Troubl eshooting 41 Rev A 9. I nter mi tten t or irregula r regene rant dra w . a. L ow w ater pr ess ure . b. Defective injector . a. S et pu mp to maint ain 20 psi at condit ione r . b. Re pl ace in jec tor . (Co ntact de aler .) 10. No conditioned w ater a fte r regene ration.
42 Troubl eshooting Rev A.
UltraM ax System Con figurations 43 Rev A Ultr aMa x Sy stem Conf igu rati ons Upon initial start-up o f the U ltraMax con trolle r , the soft ware will r equest a pre -determined model number .
© Copyri ght 2005 General Electric Company Printed i n USA P/N 30027 74 Rev. A.
An important point after buying a device GE 263 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought GE 263 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data GE 263 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, GE 263 you will learn all the available features of the product, as well as information on its operation. The information that you get GE 263 will certainly help you make a decision on the purchase.
If you already are a holder of GE 263, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime GE 263.
However, one of the most important roles played by the user manual is to help in solving problems with GE 263. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device GE 263 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center