Instruction/ maintenance manual of the product ORCA-IV GBC
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25 &$,9,PD JH7 U DQVI HU /DPLQD WRU2SHU D WLRQ 0DQXDO © 1998 GBC Pro-T ech Do not d uplicate without writt en permis sion GBC Pro-T e ch 4151 And erson Road De Forest , Wisconsin 53532 T el: 60 8-24 6- 8844 Part Num ber 930- 009 Rev .
ORCA-IV Image Tran sfer Laminator O peratio n Manual ii © GBC Pro-Tech 1998 October The information in this publication is pr ovided for r eferen ce and is believed to be accurate and com plete.
ORCA-IV Image Transfer Laminator Operation Manual © GBC Pro-Tech 1998 October iii 7 DEOHRI&RQWHQWV 6HFWLR Q6D IHW .
ORCA-IV Image Tran sfer Laminator O peratio n Manual iv © GBC Pro-Tech 1998 October 6HFWLR Q0D LQWHQ DQFHDQ G7 URX EOHVKR RWLQJ Cleaning .
ORCA-IV Image Transfer Laminator Operation Manual Safety © GBC Pro-Tech 1998 October 1-1 6HFWLRQ6DI HW Y o ur sa fet y , as we ll as the safet y of othe rs, is impo rta nt to GBC Pro-T ech. This sectio n conta ins import ant safety informa tion.
Safety ORCA-IV Image Tran sfer Laminator O peratio n Manual 1-2 © GBC Pro-Tech 1998 October The machine is eq uipped with four e merge ncy sto p buttons located o n eith er side of the fro nt and b ack of the image trans fer laminat or . Any of th ese, i f engaged, stops t he machine.
ORCA-IV Image Transfer Laminator Operation Manual Safety © GBC Pro-Tech 1998 October 1-3 Figur e 1-3 : Kick Cable Reset Button Machine Rese t Pr oc edur e Perform t his proce dure wheneve r an emer gency stop button o r kick cab le is activate d or when the power t o the mac hine is tu rn ed on .
Safety ORCA-IV Image Tran sfer Laminator O peratio n Manual 1-4 © GBC Pro-Tech 1998 October IMPORTANT DANGER IMPORTANT IMPORTANT IMPORTANT IMPORTANT IMPORTANT IMPORTANT IMPO RTA NT IMPO RTA NT IMPORTANT Do no t op erat e the ima ge tr ansf er l amina tor n ear water .
ORCA-IV Image Transfer Laminator Operation Manual Safety © GBC Pro-Tech 1998 October 1-5 IMPORTANT WARNING IMPORTANT IMPORTANT IMPORTANT IMPORTANT ALWAYS USE GOOD SAFETY PRACTICES WHEN OPERATING OR SERVICING THE IMAGE TRANSFER LAMINA TOR AND KNOW HOW TO REACT QUICKLY IN AN EMERGENCY .
Safety ORCA-IV Image Tran sfer Laminator O peratio n Manual 1-6 © GBC Pro-Tech 1998 October Figur e 1-5: Locati ons of Sa fety La bels CAUTION! EXPOSED ROLLER Can cause personal injury. Keep hands, long hair, ties, jewelry and loose clothing away from this area.
ORCA-IV Image Transfer Laminator Operation Manual Safety © GBC Pro-Tech 1998 October 1-7 The foll owing ar e typica l safety hazard decals us ed on GBC Pro-T ech machines, wi th a brie f descrip tion (“Mea n- ing” col umn) of each dec al. W ARNING! Moving parts can crush and cut.
Safety ORCA-IV Image Tran sfer Laminator O peratio n Manual 1-8 © GBC Pro-Tech 1998 October Blank page ..
ORCA-IV Image Transfer Laminator Operation Manual Installation © GBC Pro-Tech 1998 October 2-1 6HFWLRQ,QVWDOO D WLRQ GBC Pro-T ech is co mmitted to a pro gram of ongoing product improvement.
Installation ORCA-IV Image Tran sfer Laminator O peratio n Manual 2-2 © GBC Pro-Tech 1998 October ❏ Is ther e an ap propri ate fil tered dr y air s upply a vail- able? The machine requi res fil tered dr y air at 1 .5 cubic feet per minute (c fm), 50 liters/minut e at a pressure of 100 pounds per square in ch (psi) (700 kPa).
ORCA-IV Image Transfer Laminator Operation Manual Installation © GBC Pro-Tech 1998 October 2-3 Figur e 2-6: Machine S pace Requir ements 24' (7.3m) 20' (6m) 4' x 6' (1.2m x 2m) Work T able on Wheels 153" (3.89m) 85" (2.16m) Front Rear 50" (1.
Installation ORCA-IV Image Tran sfer Laminator O peratio n Manual 2-4 © GBC Pro-Tech 1998 October 8QSDFNLQJ ☞ NOTE ALL SHIPMENTS ARE EX- WORKS. At our dock titl e passes t o the b uyer Pleas e r eview your insura nce cov - erage pr ior to s hipment , as you ar e r esponsi ble for all subseque nt fr eight char ges and risks .
ORCA-IV Image Transfer Laminator Operation Manual Installation © GBC Pro-Tech 1998 October 2-5 ☞ NOTE A wor d about intern ational shi pments: As t hese ar e heavy pie ces of e quipment, GBC Pr o-T ech takes ever y pr ecaution to ensur e that our image transfe r lamina - tors ar e pro perly crated to the highes t standar ds.
Installation ORCA-IV Image Tran sfer Laminator O peratio n Manual 2-6 © GBC Pro-Tech 1998 October Figur e 2-8: Leveling S ide to Si de 6. Place t he le vel di rect ly on the c hro me t ie bar i n the front o f the machi ne and leve l the front of the mach ine si de t o sid e .
ORCA-IV Image Transfer Laminator Operation Manual Installation © GBC Pro-Tech 1998 October 2-7 ❏ Is the s afety sy stem on t he doors f unctioni ng. Open any doo r of the image tran sfer laminato r . The rolls shoul d sl ow to 3. 0 ft/mi n (1 m/m in) w ith th e doors ope n.
Installation ORCA-IV Image Tran sfer Laminator O peratio n Manual 2-8 © GBC Pro-Tech 1998 October Blank page ..
ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-1 6HFWLRQ2SH UDWLRQ 6DI HW The ORCA-IV Imag e T ransfer Laminator has been designe d with safe ty as a primary c onsiderat ion.
Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-2 © GBC Pro-Tech 1998 October The machine is eq uipped with four e merge ncy sto p buttons located o n eith er side of the fro nt and b ack of the image trans fer laminat or . Any of th ese, i f engaged, stops t he machine.
ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-3 Figur e 3-3 : Kick Cable Reset Button Machine Rese t Pr oc edur e Perform t his proce dure wheneve r an emer gency stop button o r kick cab le is activate d or when the power t o the mac hine is tu rn ed on .
Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-4 © GBC Pro-Tech 1998 October 2SHU DWRU& RQWU ROV The operat or control s for the ORCA-IV Image T ransfer Laminator are loca ted on t he front and rear of the machi ne, to the ri ght of the opera tor po siti ons.
ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-5 8. ROLL TEMPERA TURE - Provides a r eadout of the te mper at ure of the uppe r main ro ll a nd the set- point for the des ired t emperat ure adj ustment . Press the sta r button o n the temper ature co ntrol ler to see or change the s et point.
Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-6 © GBC Pro-Tech 1998 October Figur e 3-6: Fr ont Brake Panel 1. UPPER MIDDLE CLUTCH (REWIND) PER- CENT WEB FORCE - In dica tes the w eb for ce (tensi on) for thi s cl ut ch as a percen tag e of the t ot al possibl e tens ion th e clutch c an exer t.
ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-7 11 . LOW ER FRONT BRAKE PERCENT BRAK- ING FORCE - In dica t es th e web for ce (t en sio n) for thi s brak e as a p ercentag e of th e total p ossibl e tension the b rak e can e xer t.
Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-8 © GBC Pro-Tech 1998 October Figur e 3-7: Rear Co ntr ol Panel 1. PULL ROLL PRESSURE DISPLA Y - Di splay s the air pressur e pushing t he upper pul l rol l down. 2. MAIN ROLL UP/DOWN - Sets the uppe r main roll to the up ( lo ad) or d ow n ( op era te) po sit ion .
ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-9 12. ACCUMULA TOR RESET - Resets the ac cumu- lator . 13. SPEED/ACCUMULA TOR TOGGLE - T oggles control between t he spee d and the ac cumulator .
Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-10 © GBC Pro-Tech 1998 October Figur e 3-8: Rear Brake Panel 1. UPPER REAR BRAKE PERCENT WEB FORCE - Indi cates th e web fo rce (t ension) f or this brake as a perc entage of the t otal po ssible t ensio n the b rake can e xert.
ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-11 6HWXS Setup of the ORCA-IV Image T rans fer Laminator is quick and stra ightforwa rd when inst ruction s are fol - lowed exactl y . /RDG LQJWK H)LOP IMPORTANT Film is l oaded on t he appr opria te unwinds i ndica ted by color c oding.
Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-12 © GBC Pro-Tech 1998 October 5 HF RPPHQ GHG0D WHULDOV The ORCA IV im age trans fer lamin ator is c apable of process ing a wide r ange of pressur e sensiti ve and the r- mal lamina tes onto an equal ly wide ra nge of im age materia ls.
ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-13 3 RVLWL RQLQ JWKH )LOPDQG &HQW HULQJ WKH :HE T ools req uir ed: • 1 / 4 " T-handle wrench • T ape meas ure T o loa d film : 1.
Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-14 © GBC Pro-Tech 1998 October )LOP6SD FLQJ T able 3-2: Film Spacing ☞ Note Always s et th e driv e side a nd kee p it set as t he bas e. When changi ng film, r e move the e nd plate on the con - tr ol side of the sha ft.
ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-15 4. T ape starti ng in the c enter and move to t he sides. The tigh ter and smooth er the ta pe job , the less web loosene ss that wi ll have t o be te nsioned out later .
Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-16 © GBC Pro-Tech 1998 October 1. See proce ss chart 3-1 and diagram 3- 1a for mate - rial m ount ing inst ru cti ons and m achi ne a dju st - ments. 2. W eb the vi nyl up aro und the bot tom main r oll and over to the pul l roll.
ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-17 35 2&(66&2175 2/&+$57 35 2&(66& 2175 2/',$ *5$0.
Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-18 © GBC Pro-Tech 1998 October Blank page ..
ORCA-IV Image Transfer Laminator Operation Manual Maintena nce an d Troublesh ootin g © GBC Pro-Tech 1998 October 4-1 6HFWLRQ0DL QWHQDQFHDQG 7 URXEOHVKRRWLQJ Performi ng regular maintenan ce on t he ORCA-IV Image T r ansfe r La minat or is cri ti ca l to the prop er oper - ation of the machi ne.
Main tenance and Trou bleshooting ORCA-IV Image Tran sfer Laminator O peratio n Manual 4-2 © GBC Pro-Tech 1998 October T o clean beads of adhes ive, dust a nd dirt fr om the rolls: 1. Allow the i mage tr ansfer la m ina tor to cool sl ig htl y to no hig her th an 1 10ºF (43ºC).
ORCA-IV Image Transfer Laminator Operation Manual Maintena nce an d Troublesh ootin g © GBC Pro-Tech 1998 October 4-3 /XEULF DWLRQ T ools req uir ed: • 1 / 8 " hex wrenc h • High temper atur.
Main tenance and Trou bleshooting ORCA-IV Image Tran sfer Laminator O peratio n Manual 4-4 © GBC Pro-Tech 1998 October &RQWDFW LQJ7 HFK QLFDO6XSS RU W For machin e part s and tech nical ser vice in No rth America, pl ease cal l: 1- 608-246-88 44 or fax 1- 608- 246-8645.
ORCA-IV Image Transfer Laminator Operation Manual Maintena nce an d Troublesh ootin g © GBC Pro-Tech 1998 October 4-5 Figur e 4-1: Gr ease Fittings Grease Fitting Keep Pins (3) Well Oiled (Monthly) D.
Main tenance and Trou bleshooting ORCA-IV Image Tran sfer Laminator O peratio n Manual 4-6 © GBC Pro-Tech 1998 October 2XWS XW7 UR XEOHV KRRWL QJ* XLGH Problem: D waves in the image, not in the laminate. Hints: • Check paper tension. • Check relative moisture content of the paper .
ORCA-IV Image Transfer Laminator Operation Manual Maintena nce an d Troublesh ootin g © GBC Pro-Tech 1998 October 4-7 T able 4-4: Mac hine T r oublesho oting Guide Prob le m Number Problem Possible Cause Correctiv e Acti on 1 No display . a. Is there power to the unit? a.
Main tenance and Trou bleshooting ORCA-IV Image Tran sfer Laminator O peratio n Manual 4-8 © GBC Pro-Tech 1998 October 7 Rewound material n ot even on ed ge. a. W as th e initial materi al webbing straight ? b. Is th e roll teles c op ed? c. Is there excessive tension? d.
ORCA-IV Image Transfer Laminator Operation Manual Maintena nce an d Troublesh ootin g © GBC Pro-Tech 1998 October 4-9 12 I presse d the motor for ward button, but th e rolls woul d not turn! a. Has a speed s etting been set? b. Are the doors closed and shafts locked in? c.
Main tenance and Trou bleshooting ORCA-IV Image Tran sfer Laminator O peratio n Manual 4-10 © GBC Pro-Tech 1998 October 17 I presse d the pul l roll up push but ton, but the rol ls did not go up! a. Is there air pressure to the machine? b. Is the machine reset? a.
ORCA-IV Image Transfer Laminator Operation Manual Maintena nce an d Troublesh ootin g © GBC Pro-Tech 1998 October 4-11 25 I pressed the totalizer- reset push butt on while in total- izer mode, and it did not reset an d other bu ttons on the panel do not work ei ther , but the control s on the othe r panel w o rk.
Main tenance and Trou bleshooting ORCA-IV Image Tran sfer Laminator O peratio n Manual 4-12 © GBC Pro-Tech 1998 October 34 I pressed the shaf t engage push bu tton an d the shaf t did not en ga ge. a. Are the guard d oors closed? b. Is the machine reset? c.
ORCA-IV Image Transfer Laminator Operation Manual Warranty © GBC Pro-Tech 1998 October 5-1 6HFWLRQ: DU U DQW /LPLWHG :DU U DQW GBC Pro-T ech Engine ering Company , Inc.
Warranty ORCA-IV Image Tran sfer Laminator O peratio n Manual 5-2 © GBC Pro-Tech 1998 October Blank page ..
ORCA-IV Image Transfer Laminator Operation Manual Specifica tions © GBC Pro-Tech 1998 October 6-1 6HFWL RQ 6SHFLI LFD WLRQV T able 6 -1: O R CA-I V Image T ran sfe r Lam inator Specif ications Char act erist ic Specifications Dimensions (L x D x H) 86" x 48" x 73" (2.
Specifications ORCA-IV Image Tran sfer Laminator O peratio n Manual 6-2 © GBC Pro-Tech 1998 October Blank page ..
ORCA-IV Image Transfer Laminator Operation Manual © GBC Pro-Tech 1998 October 7-1 ,QGH[ 1XPHULF V 3M 3-12 $ Accessor y pack 2-4 Air suppl y 2-2 Audible s ignals 3-3 & Centeri ng the web 3-13 Chai.
ORCA-IV Image Tran sfer Laminator O peratio n Manual 7-2 © GBC Pro-Tech 1998 October 6 Safety 1-1 Safety f eatures 6-1 Safety h azard decals 1-7 Safety i nforma tion 1-1, 3-1 Safety l abels 1-5 Setup.
An important point after buying a device GBC ORCA-IV (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought GBC ORCA-IV yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data GBC ORCA-IV - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, GBC ORCA-IV you will learn all the available features of the product, as well as information on its operation. The information that you get GBC ORCA-IV will certainly help you make a decision on the purchase.
If you already are a holder of GBC ORCA-IV, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime GBC ORCA-IV.
However, one of the most important roles played by the user manual is to help in solving problems with GBC ORCA-IV. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device GBC ORCA-IV along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
