Instruction/ maintenance manual of the product Laminator GBC
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)2SHU D WLRQDQG 0DLQWHQDQFH0DQXDO © 1998 GB C Pro -T ech Do not dupl ica te withou t writte n permissi on GBC Pro-T ech 4151 Anderson Road De Forest, Wisconsin 53532 T el: 608-24.
F-60 Oper ation and Maintenance Manual ii © GBC Pro-Te ch 1998 July The i nfo rmation i n th is publi cat io n is pr ovided fo r r efer e nce and is bel ie ved to be accu rate and c ompl ete .
F-60 Oper ation and Maintenance Manual © GBC Pro-Te ch 1998 July iii Caution/W arnin g Label Locations ......... ....... .. .... .. .... .. ....... .... .. .... .. ....... .... .. .... .. .... ....... .. .. 1-3 Pre inst allat ion Ch eckl ist ... ....
F-60 Oper ation and Maintenance Manual iv © GBC Pro-Te ch 1998 July Setup ... ...... ...... ....... .... ...... ...... ..... ...... ...... ....... .... ...... ...... ..... ...... ...... ...... ..... ...... ...... ... .3 - 6 Procedure, P ass 1 . .....
F-60 Oper ation and Maintenance Manual © GBC Pro-Te ch 1998 July 1-1 Y our safety , as well as the safety of others, is important to GBC Pro-T ec h. This section contains important safety information. The following symbols are u sed throughout this man- ual to indicate warn ings and cautions.
Safet y F-60 Oper ation and Maintenance Manual 1-2 © GBC Pro-Te ch 1998 July Figur e 1 -2: Resetti ng the Laminator Figur e 1-3: Po wer Lockout Despite the safety features built into th e F-60 Lamina- tor , extr eme caution must b e used w hen operating or servicing the unit.
F-60 Oper ation and Maintenance Manual © GBC Pro-Te ch 1998 July 1-3 CAUT ION CAUT ION CAUT ION CAUT ION WARN ING CAUT ION WARN ING WARN ING WARN ING Always use good s afety practices when operating or servicing the laminator and kno w how to react q uickly in an e mergency .
Safet y F-60 Oper ation and Maintenance Manual 1-4 © GBC Pro-Te ch 1998 July Fi gu re 1- 4: Loc a ti ons of Saf et y L a b e l s W A R N I N G A C H T U N G M I S E E N G A R D E W A R N I N G A C H .
F-60 Oper ation and Maintenance Manual © GBC Pro-Te ch 1998 July 1-5 The following are typica l safety haz ard decals us ed on GBC Pro-T ech machines, with a brief des cription (“M ean- ing” column) of each decal. W ARNING! Moving parts can crush and cut.
Safet y F-60 Oper ation and Maintenance Manual 1-6 © GBC Pro-Te ch 1998 July Bl ank p age ..
F-60 Oper ation and Maintenance Manual Installat ion © GBC Pro-Te ch 1998 July 2-1 GBC P ro-T ech is committed to a program of ongoing product improvement. As a result, we are providing these instructions so that you can insure that your new F-60 Lamin ator is properly and securely unpacked, move d an d inst all ed.
I nst al la ti on F-60 Oper ation and Maintenance Manual 2-2 © GBC Pro-Te ch 1998 July Figur e 2-1: Laminator Sp ace Requir ement s 78" (~2 m) 3' (~1 m) W all 4' x 6' (~1.22 m x 2 m) Work T able on Wheels T able Height 35-3/4" (~.
F-60 Oper ation and Maintenance Manual Installat ion © GBC Pro-Te ch 1998 July 2-3 ☞ NOTE ALL SHIPMENTS ARE EX- WOR K S . At our dock title passes to the buyer . Please review yo ur i nsurance cov- era ge pr ior to sh ipment , as you ar e r es ponsible for all subs equent fr eigh t char ges and risks .
I nst al la ti on F-60 Oper ation and Maintenance Manual 2-4 © GBC Pro-Te ch 1998 July 4. Carefully remove th e accessory pack from th e skid. The accessor y pack sho uld contain: 1 Se t, h ex w renc hes 1 S litting knife 1 Manua l 1 Set, spar e fuse s 1 Roll of masking tap e 1 10 0% co tt on t err y cl oth 4 Leve l ing pad s 5.
F-60 Oper ation and Maintenance Manual Installat ion © GBC Pro-Te ch 1998 July 2-5 ☞ A NOTE ABOUT RECY CLING The crate components can be reused for shipping the ma chin e ag ain, or can be dis assemble d an d the w ood and scr e w s r ecycled. The shrink wrap is not r ecyclable, however , so it must be discard ed.
I nst al la ti on F-60 Oper ation and Maintenance Manual 2-6 © GBC Pro-Te ch 1998 July The first time the lam inator is started and every time it is serviced you should use the following checklist to confirm that the unit is o perating properly an d that all safety mechan isms are functioning.
F-60 Oper ation and Maintenance Manual Ope ratio n © GBC Pro-Te ch 1998 July 3-1 The F-60 Lam inator has been desi gned with safety as a primary consid eration. However, you must become thoroughly familiar with the controls, proper o peration, proper ser vice proced ures, and safety feature s of the laminator before using or servic ing the unit.
Ope ratio n F-60 Oper ation and Maintenance Manual 3-2 © GBC Pro-Te ch 1998 July The operato r contro ls for the F-60 Lamin ator are located on the f ront and rear of the unit, to th e right of the operator position. The names and functions of these controls are as follows: Figur e 3-4: Fro nt Contr ol Panel 1.
F-60 Oper ation and Maintenance Manual Ope ratio n © GBC Pro-Te ch 1998 July 3-3 Set u p of the F - 60 Lami nator is quic k and straight for- ward when instructions are followed exactly . T o adjust the nip, please see Maintenan ce . Use only the m inimum amount of roll p ressure needed to accomplish the task.
Ope ratio n F-60 Oper ation and Maintenance Manual 3-4 © GBC Pro-Te ch 1998 July The following procedure is applicable to both the to p and bottom feed unwinds. 1. Ope n th e t op u nwin d by rem ovi ng th e p in an d swinging the arm out. 2. Load the film.
F-60 Oper ation and Maintenance Manual Ope ratio n © GBC Pro-Te ch 1998 July 3-5 Figu re 3-6: Br ake Configu ratio n Process control char ts allow you to record the way you thread film th rough the m achine's rolls an d idlers (called webbing) a nd the co ntrol settings for each pr od- uct and process.
Ope ratio n F-60 Oper ation and Maintenance Manual 3-6 © GBC Pro-Te ch 1998 July 1. See process c hart 3-1. 2. Shims: Set to the thickness of the mate rial being used for m ountin g. 3. Upp e r Lami n a to r Roll Pr e s su re: 10 –3 0%. 4. Speed : 3 fpm (1 m/m i n).
F-60 Oper ation and Maintenance Manual Ope ratio n © GBC Pro-Te ch 1998 July 3-7 1. Prepare to put the prin t through a second time to mount the print to the subs trate - anything from wood, to Masinote, to Gator foam. Star t by setting the shims to the appropriate spacing fo r the mate- rial used.
Ope ratio n F-60 Oper ation and Maintenance Manual 3-8 © GBC Pro-Te ch 1998 July 35 2&(66&21752/&+$5 7 Prod uct: ____ ______ ____ ______ _____ Proc ess : _____ ______ ______ _____ _.
F-60 Oper ation and Maintenance Manual Ope ratio n © GBC Pro-Te ch 1998 July 3-9 35 2&(66&21752/&+$5 7 Prod uct: __ ____ ______ ______ _____ __ Proc ess : One P ass Moun.
Ope ratio n F-60 Oper ation and Maintenance Manual 3-10 © GBC Pro-Te ch 1998 July 35 2&(66&21752/&+$5 7 Prod uct: ____ ______ ____ ______ _____ Proc ess : One P a ss Mou.
F-60 Oper ation and Maintenance Manual Ope ratio n © GBC Pro-Te ch 1998 July 3-11 35 2&(66&21752/&+$5 7 Prod uct: 3 Mil Gl os s/ 3M il Glos s __ __ _ Proc es s: Enca ps .
Ope ratio n F-60 Oper ation and Maintenance Manual 3-12 © GBC Pro-Te ch 1998 July 35 2&(66&21752/&+$5 7 Prod uct: ____ ______ ____ ______ _____ Proc ess : Cold O ver lam.
F-60 Oper ation and Maintenance Manual Ope ratio n © GBC Pro-Te ch 1998 July 3-13 35 2&(66&2175 2/&+$57 $ Prod uct: __ ______ __ __ ______ ____ Proc ess: C ol d Mo unt &.
Ope ratio n F-60 Oper ation and Maintenance Manual 3-14 © GBC Pro-Te ch 1998 July 35 2&(66&21752 /&+$57% Prod uct: ____ ______ ______ ____ P roc ess : Cold Moun t & .
F-60 Oper ation and Maintenance Manual Ope ratio n © GBC Pro-Te ch 1998 July 3-15 35 2&(66&2175 2/&+$57 $ Prod uct: __ __ ______ ______ _ Proc ess : Mount & H ot Ove.
Ope ratio n F-60 Oper ation and Maintenance Manual 3-16 © GBC Pro-Te ch 1998 July 35 2&(66&21752 /&+$57% Prod uct: ____ ______ ______ __ Proc ess: Moun t & H ot Ove .
F-60 Oper ation and Maintenance Manual Maintenance a nd Troubleshoot ing © GBC Pro-Te ch 1998 July 4-1 GBC P ro-T ech laminato rs require minimal m ainte- nance. However, regular maintenance is essential to keep any piece of precis ion machinery at peak perfor- mance.
Maintenanc e and Trouble shooting F-60 Oper ation and Maintenance Manual 4-2 © GBC Pro-Te ch 1998 July T o clean beads of adhesive, dust and dirt from the ro lls: 1. Allow the laminator to c ool slightly to no higher than 1 10ºF (43ºC). 2. Set the FWD/REV switch to the REV position.
F-60 Oper ation and Maintenance Manual Maintenance a nd Troubleshoot ing © GBC Pro-Te ch 1998 July 4-3 The gap between two rolls is called the nip. The purpose of adjusting the nip is to e nsure continu- ous contact between the rolls as the media is drawn through the machine.
Maintenanc e and Trouble shooting F-60 Oper ation and Maintenance Manual 4-4 © GBC Pro-Te ch 1998 July Smaller chain tensioning adjustments on the F-60 Lam- inator are handled by a secondary chain te.
F-60 Oper ation and Maintenance Manual Maintenance a nd Troubleshoot ing © GBC Pro-Te ch 1998 July 4-5 T ools r equired: • 1 / 8 " hex wrench • High temperature grease o r lithium grease • Grease gu n T o lub ricate the laminator: WARN ING WARN ING 1.
Maintenanc e and Trouble shooting F-60 Oper ation and Maintenance Manual 4-6 © GBC Pro-Te ch 1998 July Problem: D waves in the image, not in the laminate. Hints: • Check paper tension. • Check relative moisture content of the paper . Problem: D waves in the laminate.
F-60 Oper ation and Maintenance Manual Warrant y © GBC Pro-Te ch 1998 July 5-1 GBC Pro-T ech Engineering Compa ny , Inc. warrants the equipment sold is free from defects in material and wor kmans hi p for a pe rio d of ni net y days (9 0) fro m t h e date of delivery to the custome r .
Warranty F-60 Oper ation and Maintenance Manual 5-2 © GBC Pro-Te ch 1998 July Bl ank p age ..
F-60 Oper ation and Maintenance Manual Specific ations © GBC Pro-Te ch 1998 July 6-1 T able 6-1: F-60 Lamin ator Speci ficat ions T abl e 6-2: Repl ace ment P arts Charac teri stic Specif icat ions D.
Specific ations F-60 Oper ation and Maintenance Manual 6-2 © GBC Pro-Te ch 1998 July Bl ank p age ..
F-60 Oper ation and Maintenance Manual Index © GBC Pro-Te ch 1998 July 7-1 Accessory p ack 2- 4 Adjusting nip 4-3 Cha in Lubrication 4-5 Tens ioning 4-4 Cle ani ng 4-1 Cont rols front con t ro l pane.
Index F-60 Oper ation and Maintenance Manual 7-2 © GBC Pro-Te ch 1998 July Unpacking 2-3 Cra te 2-3 Upper main roll 1-3 War nin gs an d cauti ons 1-1 War ran ty 5-1.
An important point after buying a device GBC Laminator (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought GBC Laminator yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data GBC Laminator - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, GBC Laminator you will learn all the available features of the product, as well as information on its operation. The information that you get GBC Laminator will certainly help you make a decision on the purchase.
If you already are a holder of GBC Laminator, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime GBC Laminator.
However, one of the most important roles played by the user manual is to help in solving problems with GBC Laminator. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device GBC Laminator along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
