Instruction/ maintenance manual of the product 930-400 GBC
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)DOFRQ2SHUDWLRQ 0DQXDO © 1997 GBC Pro-T ech Do not duplicate without w ritten permission © 1 9 9 4 H C S , I n c . 8 0 0 - 7 4 8 - 0 2 4 1 R e o r d e r N o . 1 0 3 3 R - P T Crush and burn hazard. Stay clear of moving rollers. Stop machine and raise roll before cleaning.
Falcon 36 Operation Manual ii GBC Pro-Tech 1997 October The information in this publication is pr ovided for reference and is believed to be accurate and complete.
Falcon 36 Operation Manual GBC Pro-Tech 1997 October iii 7DEOHRI&RQWHQWV 6HFWLR Q6D IHW .
Falcon 36 Operation Manual iv GBC Pro-Tech 1997 October Procedure ...................................................................................................................... ... 3-8 PROCESS CONTROL CHART.................................
Falcon 36 L ami nator Servi ce Man u al Safety and W arran ty I nformati on GBC Pro-Tech 1997 October 1-1 6HFWLRQ 6DIHW DO NOT ATTEM PT TO OPERATE Y OUR FALCON 36 LAMINATOR UNTIL YO U HAVE READ THI S SECTION CAREFULLY! Your safety, as w ell as the safety of others, is important to GBC Pro- Tech.
Safety and Warran ty Info rmation Fal co n 36 Lami n ato r Service Manu al GBC Pro-Tech 1997 October 1-2 NO T A U S E M E R G E N C Y S T OP A R R E T D ' U R G E N C E NO T A U S E M E R G E.
Falcon 36 L ami nator Servi ce Man u al Safety and W arran ty I nformati on GBC Pro-Tech 1997 October 1-3 WARNING Exercise care when cleaning the rolls with 80% isopropyl alcohol: • Use only in a well ventilated area. • Wear rubber gloves. • Use only on cool rolls.
Safety and Warran ty Info rmation Fal co n 36 Lami n ato r Service Manu al GBC Pro-Tech 1997 October 1-4 WARNING Connect the lamin ator only to the type of power source indicated on the label on the back of the laminator. You can be severely shocked, electrocuted or cause a fire.
Falcon 36 Operation Manual Safety GBC Pro-Tech 1997 October 1-5 © 1 9 9 4 H C S , In c . 8 0 0 -7 4 8 -0 2 4 1 R e o rd e r N o .1 0 3 3 R -P T Crush and burn hazard. Stay clear of moving rollers. Stop machine and raise roll before cleaning. WARNING ACHTUNG MISE EN GARDE ©1994 HCS, Inc.
Safety Falcon 36 Operation Manual GBC Pro-Tech 1997 October 1-6 Bl an k pa ge..
Falcon 36 Operation Manual Installation GBC Pro-Tech 1997 October 2-1 6HFWLRQ ,QVWDOOD WLRQ Before a Falcon 36 Laminator can be installed there are a few requirem ents that must be m et. Make certain that each of the requirements listed in the following preinstallation check list are m et before beginning installation.
Installation Falcon 36 Operation Manual GBC Pro-Tech 1997 October 2-2 WARNING Do not allow anything to rest on the pow er cord. Do not locate the cord where people can walk on it. You or others can be severely shocked, electrocuted or cause a fire.
Falcon 36 Operation Manual Installation GBC Pro-Tech 1997 October 2-3 4'6" (~1.1m) 2'2" (~.7m) 10' (~3m) 10' (~3m) 3' (~1m) 73" (~1.
Installation Falcon 36 Operation Manual GBC Pro-Tech 1997 October 2-4 8QSDFNLQJ ⇒ NOTE ALL SHIPMENTS ARE EX- WORKS. At our dock title passes to the buyer Please review your insurance coverage prior to shipment, as you are responsible for all subsequent freight charges and risks.
Falcon 36 Operation Manual Installation GBC Pro-Tech 1997 October 2-5 Foot Bolt Shipping Pad Figure 2-3: Removing the Packing Assemblies 5. Remov e the screws holding the foot pads onto the pallet using the Phillips head screw driver. 6. Have the lam inator lifted off the skid and placed on the floor by licensed rig gers.
Installation Falcon 36 Operation Manual GBC Pro-Tech 1997 October 2-6 If the laminator is in a crate: 1. Rem ove the top of the crate and then the sides in the order shown in Figure 2- 4. CAUTION Do not allow the top to fall into the crate. It can damage the laminator.
Falcon 36 Operation Manual Installation GBC Pro-Tech 1997 October 2-7 WARNING Do not attempt to move th e laminator across anything other than a flat, level surf ace wit hout trained and quali fi ed riggers. You can be crushed or seriously injured.
Installation Falcon 36 Operation Manual GBC Pro-Tech 1997 October 2-8 WARNING ALWAYS CHECK THE P OSITI ON AND CONDITIO N OF THE TH ERMOCO UPLES PRIOR TO OPERA TION! The thermal junction of the thermocouples MUST make contact with the laminating rolls to maintain proper roll operating temperatures.
Falcon 36 Operation Manual Operation GBC Pro-Tech 1997 October 3-1 6HFWLRQ 2SHU DWLRQ 6DIHW GBC Pro- Tech laminators are pow erful machines that are designed to m ount, lam inate and encapsulate. The forces required to accomplish these tasks can v ary from neglig ible to very larg e.
Operation Falcon 36 Operation Manual GBC Pro-Tech 1997 October 3-2 2SHUDWRU &RQWURO V The operator controls for the Falcon 36 Laminator are located on the front and rear of the unit, to the right of the operator position.
Falcon 36 Operation Manual Operation GBC Pro-Tech 1997 October 3-3 6HWXS Setup of the Falcon 36 Laminator is quick and straightforward w hen instructions are followed exactly. To adjust the nip, please see Maintenance . Use only the m inim um am ount of roll pressure needed to accomplish the task .
Operation Falcon 36 Operation Manual GBC Pro-Tech 1997 October 3-4 +HDWLQ J Use the following instructions when heating one or both of the laminating rolls. The procedure is the same for the top and bottom heaters. 1. Set the heater switch to ON .
Falcon 36 Operation Manual Operation GBC Pro-Tech 1997 October 3-5 3URFHVV&RQWU RO&KDUWV Process control charts allow you to record the w ay you thread film through the m achine' s rolls and idlers (called webbing) and the control setting s for each product and process.
Operation Falcon 36 Operation Manual GBC Pro-Tech 1997 October 3-6 0RXQWLQJ2QO This process varies only slig htly from the One Pass Mount and Laminate process. 1. Adjust the machine setting s as shown in process chart 3-3. 2. Insert Falcon Board, adhesiv e side down, into the nip.
Falcon 36 Operation Manual Operation GBC Pro-Tech 1997 October 3-7 1. Adjust the machine setting s as shown in process chart 3-4b. 2. Trim the print to siz e and trim the board to the size of the print. 3. Insert the board into the nip area and low er the main roll until it contacts.
Operation Falcon 36 Operation Manual GBC Pro-Tech 1997 October 3-8 (QFDSVXODWLRQ This is the most com m only perform ed process. 1. Adjust the machine setting s as shown in process chart 3-6 and rem ov e the infeed table. Be sure that, while heating the m achine, the rolls are together and turning .
Falcon 36 Operation Manual Operation GBC Pro-Tech 1997 October 3-9 352&(66&21752/&+$57 MA T ERIA LS Upper Media Image Media Low er Media Mounting Subst rat e LA M INAT OR SETTING.
Operation Falcon 36 Operation Manual GBC Pro-Tech 1997 October 3-10 352&(66&21752/&+$57 One-Pass Mounting and Laminating MA TERIA LS Upper Media 3 mil gloss Image Med.
Falcon 36 Operation Manual Operation GBC Pro-Tech 1997 October 3-11 352&(66&21752/&+$57 One-Pass Mounting MA TERIA LS Upper Media N/A Image M edi a Bond Paper Low er .
Operation Falcon 36 Operation Manual GBC Pro-Tech 1997 October 3-12 352&(66&21752/&+$57D Two Pass Mount and Cold/Pressure Ov erlaminate, First Pass MA TERIA LS Upper .
Falcon 36 Operation Manual Operation GBC Pro-Tech 1997 October 3-13 352&(66&21752/&+$57E Two Pass Mount and Cold/Pressure Ov erlaminate, Second Pass MA TERIA LS Upper.
Operation Falcon 36 Operation Manual GBC Pro-Tech 1997 October 3-14 352&(66&21752/&+$57D Two Pass Mount and Hot Ov erlaminate, First Pass MA TERIA LS Upper Media 3 mi.
Falcon 36 Operation Manual Operation GBC Pro-Tech 1997 October 3-15 352&(66&21752/&+$57E Two Pass Mount and Hot Ov erlaminate, Second Pass MA TERIA LS Upper Media N/A.
Operation Falcon 36 Operation Manual GBC Pro-Tech 1997 October 3-16 352&(66&21752/&+$57 Encapsulation MA TERIA LS Upper Media 3 mil Gloss Image Medi a Bond Paper Low .
Falcon 36 Operation Manual Maintenance and Troubleshooting GBC Pro-Tech 1997 October 4-1 6HFWLRQ 0DLQWHQDQFHDQG 7 U RXEOHVKRRWLQJ Perform ing regular m aintenance on the Falcon 36 Laminator is critical to the proper operation of the machine.
Maintenance and Troubleshooting Falcon 36 Operation Manual 4-2 GBC Pro-Tech 1997 Oct ober 4. Grasp the alum inum base of the therm ocouple on either side of the rivets to prov ide support as shown in Figure 4- 1. Using y our fingers, gently bend the thermocouple where the “g uitar pick” sensor meets the alum inum base.
Falcon 36 Operation Manual Maintenance and Troubleshooting GBC Pro-Tech 1997 October 4-3 NOT A U S E M E R G E N C Y S T OP A R R E T D ' U R G E N C E © 1994 H CS, Inc. 800-748-0241 Reorder No.1033R-PT Crush and burn hazard. Stay clear of m oving rollers.
Maintenance and Troubleshooting Falcon 36 Operation Manual 4-4 GBC Pro-Tech 1997 Oct ober &OHDQLQJ Tools required: • Adhesiv e coated board • 80% isopropyl alcohol (or dishwashing detergent) • Rubber cement eraser • Several 100% cotton terry cloths • Protective rubber g loves To clean the laminator rolls: 1.
Falcon 36 Operation Manual Maintenance and Troubleshooting GBC Pro-Tech 1997 October 4-5 To clean the cabinet and covers: 1. Unplug the lam inator to clean the exterior. 2. Using a dam p cotton terry cloth (water only ), clean the exterior of the laminator.
Maintenance and Troubleshooting Falcon 36 Operation Manual 4-6 GBC Pro-Tech 1997 Oct ober 5. Adjust the nip by turning the adjusting bolt using an ¾" open end wrench (clock wise to lower the roll end and counter clockwise to raise the roll end).
Falcon 36 Operation Manual Maintenance and Troubleshooting GBC Pro-Tech 1997 October 4-7 /XEULFDW LRQ Tools required: • 1 / 8 " hex wrench • High tem perature grease or lithium g rease • Grease gu n To lubricate th e laminator: WARNING Do not lu bricate the laminator when it is hot.
Maintenance and Troubleshooting Falcon 36 Operation Manual 4-8 GBC Pro-Tech 1997 Oct ober.
Falcon 36 Operation Manual Maintenance and Troubleshooting GBC Pro-Tech 1997 October 4-9 2XWSXW7 URXEOHVKRRWLQJ *XLGH Problem: D waves in the image, not in the laminate. Hints: • Check paper tension. • Check relative moisture content of the paper .
Maintenance and Troubleshooting Falcon 36 Operation Manual 4-10 GBC Pro-Tech 1997 Oct ober Bl an k pa ge..
Falcon 36 Operation Manual Warranty GBC Pro-Tech 1997 October 5-1 6HFWLRQ : DU U DQW /LPLW HG:DUUDQW GBC Pro- T ech Engineering Com pany, Inc. w arrants the equipment sold is free from defects in material and workm anship for a period of ninety day s (90) from the date of delivery to the customer.
Warranty Falcon 36 Operation Manual 5-2 GBC Pro-Tech 1997 Oct ober Bl an k pa ge..
Falcon 36 Operation Manual Technical Information GBC Pro-Tech 1997 October 6-1 6HFWLRQ 7 HF KQLFDO,QIRU PDWLRQ 6SHFLILFDWL RQV Table 6-1. Falcon 36 Laminat or Specification s Characteristic Specifications Dimensions (L x D x H) 56" x 31" x 56" (1.
Technical Information Falcon 36 Operation Manual 6-2 GBC Pro-Tech 1997 Oct ober Bl an k pa ge..
Falcon 36 Operation Manual Index GBC Pro-Tech 1997 October 7-1 6HFWLRQ ,QGH [ A Accessory pack, 2-4 Adjusting bolt, 4-5, 4-6 C Chain Lubric ation, 4-7 Tens ioning, 4-6 Cleanin g, 4-.
Index Falcon 36 Operation Manual 7-2 GBC Pro-Tech 1997 Oct ober Encapsulating, 6-1 Lam inating mate rial, 6-1 Lam inating opening , 6-1 Lam inating rolls, 6-1 Laminating speeds, 6-1 Weig ht, 6-1 T.
An important point after buying a device GBC 930-400 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought GBC 930-400 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data GBC 930-400 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, GBC 930-400 you will learn all the available features of the product, as well as information on its operation. The information that you get GBC 930-400 will certainly help you make a decision on the purchase.
If you already are a holder of GBC 930-400, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime GBC 930-400.
However, one of the most important roles played by the user manual is to help in solving problems with GBC 930-400. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device GBC 930-400 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
