Instruction/ maintenance manual of the product 930-032 GBC
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Voyager 3 OPERATION MANUAL ® P art Number: 930-032 REV : A REV D A TE: 04-02-04 ©2004 GENERAL BINDING CORPORA TION ALL RIGHTS RESER VED. Do not duplicate without written permission.
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Operations Manual Voyager 3 Voyager 3 2004 General Binding Corporation I T ABLE OF CONTENTS 1.0 Safety 1.1 Explanation of symbols 1-1 1.2 General Rules of saf ety 1-2 1.3 Emergency Stops 1-4 1.4 Saf ety Shields 1-4 1.5 Pneumantics 1-5 1.6 Heat 1-5 1.7 Saf ety labels 1-6 1.
2004 General Binding Corporation II.
Operations Manual Voyager 3 Voyager 3 2004 General Binding Corporation III The information in this pub lication is pro vided f or reference and is belie ved to be accurate and complete.
2004 General Binding Corporation IV.
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-1 1.0 Safety CA UTION: Do not attempt to oper ate your V oy ager 3 Laminator until y ou completely read and understand this and all related Operations Manual. Y our safety , as well as the saf ety of others, is impor- tant to GBC .
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-2 1.2 General rules of safety ELECTRICAL HAZARD: Do not operate the laminator if pow er cord is damaged or fra y ed. Y ou can be sev erely shoc ked, elec- trocuted or cause a fire.
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-3 CA UTION: V apor build up or stored flam- mable liquids can cause a fire . Excessiv e dust can damage the laminator . CA UTION: Exercise e xtreme caution when working around or replacing the film cutter blade .
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-4 Jog/Slow Speed w/Guar d Open 1.3 Emergency stops (E-Stop) The V oy ager 3 is equipped with three E-Stops.
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-5 1.5 Pneumatics The pneumatic system used to provide upw ard pressure on the pressure roller and the snap roller is capable of producing g reat amount of f orces.
W ARNING: DO NO T operate unless y ou hav e been fully trained. DO NOT oper ate until you ha ve read the OPERA TING INSTR UCTIONS completely . CA UTION Maximum Air Pressure: Do not e xceed the air pressure specified on this label. W ARNING Moving P ar ts: K eep hands and fingers aw ay .
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-7 CA UTION HO T SURF A CE/ PINCH POINT : Surf ace ma y be hot. Do not touch. K eep hands and fingers aw a y from pinch point. CA UTION PINCH POINT : K eep hands and clothing aw a y from pinch point.
W ARNING: Shar p edge . K eeps hands and fingers aw a y . Shar p edge can cut. W ARNING: K eep hands and fingers a wa y . The gate can crush. Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-8 CA UTION: Max load and height.
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-9 ! ! ! WARN ING ACHTUNG MISE EN GARDE Carefully read Operator's Manual before handling this machine. Observe instructions and safety rules when operating. DANGER HAZARDOUS VOLTAGE ! GEFAHR ! To be serviced only by trained and authorized personnel.
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-10 1.8 Know y our laminator T o help you relate to the components ref erred to in this manual, tak e the time to get to know what and where ke y components are on your new laminator .
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-11 Laminator Separator.
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-12.
Operations Manual: W arranty Voyager 3 Voyager 3 2004 General Binding Corporation Page 2-1 2.0 Limited 90-Da y W arranty GBC warr ants to the original purchaser for a period of one year parts and ninety days labor , after instal- lation that this laminator is free from def ects in work- manship and material under nor mal use and ser v- ice.
Operations Manual: W arranty Voyager 3 Voyager 3 2004 General Binding Corporation Page 2-2.
Operations Manual: S pecifications Voyager 3 Voyager 3 2004 General Binding Corporation Page 3-1 3.0 Specifications 3.1 MA CHINE SPECIFICA TION Maximum Speed: 150 ft/min = 10,000, 8.5 x 11 in. sheets/ hr . (45.7 meters/min = 10,000, 21.6 x 28 cm sheets/ hr .
Operations Manual: S pecifications Voyager 3 Voyager 3 2004 General Binding Corporation Page 3-2 Ambient Air T emp: 5 ° -40 ° C Humidity Rating: 30%-95% (Non-Condensing) Altitude Rating: 1000 Meter Minimum 3.2 Feeder Specifications Minimum sheet sizes: 8.
Operations Manual: S pecifications Voyager 3 Voyager 3 2004 General Binding Corporation Page 3-3 Other: V acuum and blower adjustments Con veyor: T ype: V acuum style conve yor Length: Min.
Operations Manual: S pecifications Voyager 3 Voyager 3 2004 General Binding Corporation Page 3-4 Motor power: 1.85 kW (inf or mativ e) RPM at 50 Hz: 1420 (inf ormative) Adjustments: V acuum and pressure adjustments P ower Requirement: P ower supplied b y the laminator Note: Air pump design equal or similar to Beck er air pump T 4.
4.0 Installation CA UTION: The GBC V o yager 3 can only be installed by a tr ained GBC Ser vice Representativ e. Bef ore a V oayger 3 Laminator can be installed, there are a f ew requirements that m ust be met. Mak e cer- tain that each of the requirements listed in the f ol- lowing pre-installation chec klist are met prior to installation.
Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-2 CA UTION: Do not locate the laminator where air can blo w directly on the machine. The air flow can cool the rollers une venly and result in poor quality output.
Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-3 Figure 4.1.1 Suggested Floor Lay out MANUFACTURE OR FOR ANY O THER PURPOSE WITHOUT WRITTEN COPIED OR DISC.
Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-4 Figure 4.1.2 Connections MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN COPIED OR DISCLOSED IN WHOL.
Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-5 4.2 Receiving the crates The GBC V oy ager 3 is shipped in two crates . Both crates should arrive at the same time on y our docks . INFORMA TION: ALL SHIPMENTS ARE EX- WORKS .
Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-6 4.4 P ositioning the components All components are positioned by the center line of the laminator . The components should be posi- tioned in the f ollowing order; Laminator , stac ker table , f eeder , con v eyor , vacuum/ pump and then the water heater .
Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-7 Feeder Once the f eeder has been saf ely remov ed from the crate , you can mo v e the f eeder into position b y using a pallet jack or f or klift.
Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-8 Figure 4.4.1 Component placement CA UTION: P osition w ater heater as close as possible to Laminator to pre v ent trip- ping hazard.
Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-9 4.5 Safety Chec klist Once installation is complete, perf or m the f ollowing steps to ensure that all the saf ety f eatures of the machine are operating properly .
Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-10.
An important point after buying a device GBC 930-032 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought GBC 930-032 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data GBC 930-032 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, GBC 930-032 you will learn all the available features of the product, as well as information on its operation. The information that you get GBC 930-032 will certainly help you make a decision on the purchase.
If you already are a holder of GBC 930-032, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime GBC 930-032.
However, one of the most important roles played by the user manual is to help in solving problems with GBC 930-032. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device GBC 930-032 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
