Instruction/ maintenance manual of the product 640T GBC
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640t Laminator INST ALLA TION & OPERA TION MANUAL Document Number: 04048E001 Do not duplicate without written permission..
640t – Installation and Operating Instructions The i nfor matio n in this p ubli cati on is p rovide d for th e use of G BC cu stome r s. Ge ne ral B indin g Cor por atio n (GBC), and it ’ s pare nt ACCO B ran ds Co rp orat ion, ma ke no gua ra ntee s or war ra ntie s in co nne cti on with th is publ icat ion.
Page i 640t – Installation and Operating Instructions 1 . Safet y Warnings ................................................................. 1- 1 General .................................................................... 1- 1 Electrical ..........
640t – Installation and Operating Instructions Page ii.
Page 1-1 640t – Installation and Operating Instructions Y our safet y , a s well as the s afety of othe r s is impor tant. B efore you insta ll or use th e machine, read an d follow all the safet y notic es ca refully in this chapter .
640t – Installation and Operating Instructions Page 1-2 e l e c t r i c a l The la minator shoul d be con nec ted only to a sourc e of power as indic ated in these i nstru ctions a nd on the ser ial plate loc ated on the re ar of the lam inator .
Page 2-1 640t – Installation and Operating Instructions 2 . W a r r a n t y l i m i t e d 9 0 -d a y W a r r a n t y GBC war rants to the or iginal pu rchas er for a per iod of ninet y days on la bor an d on par ts af ter insta llation that thi s laminator is f ree fro m defec ts in workm anship a nd materi al unde r nor mal us e and ser vice.
640t – Installation and Operating Instructions Page 2-2.
Page 3-1 640t – Installation and Operating Instructions 640t Ma x i mu m fil m r ol l d ia m et er 5 inc he s Op e ra t i ng S p e ed V ariable • Fi xe d • 3 to 1 6 fp m (0.8 to 4 m) 3 fpm ( 0.9 m)* Dimensions Width • Height • Depth • Wei g h t • 78 in (1 98 cm) 48 in (1 22 cm) 30 in ( 76 cm) 350 lb s.
640t – Installation and Operating Instructions Page 3-2 f cc n o t e This e quipme nt has b een tes ted and foun d to compl y with the limits for a C las s A digital d evice, pur suant to par t 1 5 of the FCC Rules.
Page 4-1 640t – Installation and Operating Instructions This ch apter des crib es how to install the m achine. The re are no op erator se r vic eab le par ts to the machine othe r than p erio dic cle aning. Refer to “7 . O per ator M ainte na nce” on p age 7 - 1 .
640t – Installation and Operating Instructions Page 4-2.
Page 5-1 640t – Installation and Operating Instructions f i l m s h a f t s Fig. 5-2 T ake -up and Su pply Sh af ts . A . Release L iner T ak e-up Rewinds the rel ease lin er of pre ssu re sens itive lms. It consi sts of a shaf t, core ada pters , and ca rdboa rd cor e.
640t – Installation and Operating Instructions Page 5-2 i d l e r B a r s , u n W i n d s h a f t s , r e W i n d s h a f t s Fig. 5- 3. Idle r Bar s, Unwind Shaf ts, Rewin d Shaf ts . a . u p p e r r e W i n d B. u p p e r u n W i n d /s u p p l y s h a f t c.
Page 5-3 640t – Installation and Operating Instructions e m e r g e n c y s t o p a n d t a B l e Fig. 5- 5. Emer gen cy Stop But ton and T ab le Comp one nts. a . t a B l e i n t e r l o c k h o l e When the t able i s down, the latch engag es this hol e.
640t – Installation and Operating Instructions Page 5-4 t e n s i o n c o n t r o l s Fig. 5-7 . T ens ion Kno bs and Br akes a . r e l e a s e l i n e r t e n s i o n k noB Use the Rel ease L iner T e nsion K nob to incre ase an d dec rease th e amount of Pull that i s being a pplie d to the releas e liner .
Page 5-5 640t – Installation and Operating Instructions m e d i a c ore a d a p t e r Fig. 5- 9. Media Co re Adapter . The Me dia Cor e Adapter s hold an d lock the roll s of lm and rel eas e liner on the s haf ts to prevent side to side shif ting.
640t – Installation and Operating Instructions Page 5-6 p o W e r Fig. 5- 1 1 . Power P an el. a . o n /o f f p o W e r s W i t c h The O n/Of f Power Switch is loc ated at the bac k of the machin e. Press the “I ” on the switch to turn it on. The LCD will illuminate.
Page 5-7 640t – Installation and Operating Instructions c o n t r o l p a n e l Fig. 5- 1 3 . Contro l Panel. A . Read y In dica tor The Re ady Indic ator inform s the oper ator that the machine h as reac hed the d esire d set temp of the T op Main Rolle r .
640t – Installation and Operating Instructions Page 5-8.
Page 6-1 640t – Installation and Operating Instructions This ch apter des crib es how to use the lami nator to : Ope rate the machin e • Load film s (web the machine) • La minate items • Mount items • g e n e r a l o p e r a t i o n The se instr uctio ns as sume that the lm s have been loade d.
640t – Installation and Operating Instructions Page 6-2 l o a d i n g f i l m The 6 40t la minator run s poly-in a nd poly- out pre ssu re sens itive adhesive (PSA) l ms. Poly-in mean s the adhes ive side of the lm is on the inside of the lm ro ll.
Page 6-3 640t – Installation and Operating Instructions r e m o v i n g a n d i n s t a l l i n g t h e p r i n t c l a m p The pr int cla mp guide s print s into the roller s. It should b e removed whe n mounting item s to thicker boar ds. It also n ee ds to be removed to insta ll lms and whe n clea ning the rolle r s.
640t – Installation and Operating Instructions Page 6-4 l o a d i n g f i l m o n t o t h e s u p p l y s h a f t s If you are loading lm for th e rs t time, skip the se instr uction s and st ar t wi th the instr uction s, “T o load lms onto the supp ly shaf t s: ” on page 6 - 5 .
Page 6-5 640t – Installation and Operating Instructions T o loa d fi lm s on to t he s u pp ly s h af ts : If the supply s haf t is on th e machine, gr asp the 1 . bea ring en d and lif t i t out of the cr adle. The n pull the lef t en d out of the br ake hub.
640t – Installation and Operating Instructions Page 6-6 Fig. 6- 9. T op Film Dra ped Ove r the Press ure Roll er s and Rele as e Line r Attac he d to T ake -u p. Pull the mounting f ilm (or Kraf t pa per) up to 6. abou t even with the top of the top pressu re roller without touc hing the stick y laminating f ilm.
Page 6-7 640t – Installation and Operating Instructions l o a d i n g f i l m B y t a c k i n g n e W f i l m t o e x i s t i n g f i l m The following de scr ibes a m ethod for lo ading lm where by the existing lm on the rolle r s may be use d in place of the th reading c ard to draw the new lm through the l aminator .
640t – Installation and Operating Instructions Page 6-8 d e c a l i n g i n t W o p a s s e s Dec aling is w here you lamin ate items and the n mount the m on other m aterial s such a s Foam Core or mountin g board. It is p er fo rme d in two pas se s.
Page 6-9 640t – Installation and Operating Instructions Af ter the boa rd has cl eare d the rolle rs , relea se 1 0. the foot sw it ch o r pres s STOP . m o u n t i n g t i p s f o r t h r e a d i n g p r e s s u r e s e n s i t i v e a d h e s i v e (psa) f i l m Use K raf t pap er for on e- side d laminatio n.
640t – Installation and Operating Instructions Page 6-10 f i l m a l i g n m e n t a n d t e n s i o n f i l m a l i g n m e n t The top and b ottom su pply rolls m ust be a ligne d as clo sely a s pos sible. Misa lignme nt can c ause adhes ives to stick to the roller s.
Page 6-11 640t – Installation and Operating Instructions T e st ing t he Web Af ter webbing the m achine, it is imp or t ant that the lms run s traig ht and evenly . T o tes t t h e web: Set the roll er pre ssu re handle to an a pprop riate 1 . position.
640t – Installation and Operating Instructions Page 6-12 l a m i n a t i o n g u i d e This ma nual p rovides ge nera l guide lines an d is only a gene ral refe renc e guide. Dif ferent se ttin gs may be suita ble as the la mination tim e and mater ials c hange.
Page 7-1 640t – Installation and Operating Instructions c a r i n g f o r t h e 6 4 0 t l a m i n a t o r The onl y maintena nce re quired by the op erator is to peri odica lly clea n the rolle rs.
640t – Installation and Operating Instructions Page 7-2 t r o u B l e s h o o t i n g Symptom Possible Cause Corrective Action LCD does not illuminate on the control panel when the ON/OFF switch is in the ON position. Laminator not connected to electrical supply .
Page 7-3 640t – Installation and Operating Instructions n o t e s.
© 200 9 AC CO B r an ds . Al l r ig ht s re s er ve d. AC CO ® is a r eg is t er ed t r ad em ar k o f AC CO B ra n ds. G BC ® i s a re gi st er ed t r ad em a rk s of G e ne ra l B in di ng C or p or at i on. © 200 9 AC CO B r an ds . T ou s d roi t s ré s er vé s.
An important point after buying a device GBC 640T (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought GBC 640T yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data GBC 640T - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, GBC 640T you will learn all the available features of the product, as well as information on its operation. The information that you get GBC 640T will certainly help you make a decision on the purchase.
If you already are a holder of GBC 640T, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime GBC 640T.
However, one of the most important roles played by the user manual is to help in solving problems with GBC 640T. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device GBC 640T along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center