Instruction/ maintenance manual of the product 1800 Series Gasboy
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SERIES 70 AND 1800 CONSUMER ELECTRIC PUMPS INSTALLATION/OPERATION/PARTS MANUAL 035219 REV. 0259 INSTA LLERS - IMPORTA NT In addition to installation information, this manual contains warnings, safeguards and proced ures on th e use and care of the Series 70 and 1800 pumps.
035282 Rev. 0215 GA SBOY INTERNA TIONA L, INC. A TOKHEIM SUBSIDIARY 707 North Valley Forge Rd. Lansdale, PA, 19446 ● (215) 855-4631 ● FAX : (215) 855-0341 IMPORTA NT WA RNINGS A ND SA FEGUA RDS Gasoline and petroleum products are flammable.
0144 Contents-1 CONTENTS IMPORT ANT WA RNINGS A ND SA FEGUA RDS FOR CONSUM ER PUM PS Section 1: INTRODUCT ION Purpose..................................................................................................... 1-1 Specific ations* ...........
GASBOY Series 70 & 1800 Contents-2 0144 Troubles hooting ........................................................................................ 5-3 Disassem bly of Pump ............................................................................
9312 1-1 Section 1 INTRODUCTION PURPOSE The G ASBOY Series 70 and 1820 Consumer Elec tric Pumps Installation/Operation Manual is provided to assis t the installer in ins talling and operating the unit. Faulty installations ar e the ma jor cause of unit malf unctions .
GASBOY Series 70 & 1820 1-2 9312 Table 1- 1. Series 70 and 1820 Feat ures Stripped-down versions of Series 70 pum ps, which m ount on c ustom er-s upplied piping and fittings, are available. Model 72X has no attachm ents or regis ter, Model 73 has a hose and nozz le, but no m eter or regis ter.
9312 2-1 Section 2 INSTA LLA TION INSTA LLA TION PRECA UTIONS All tanks and installations m us t conf orm with all building/fire c odes, all Federal, State, and Loc al codes, National Electrical Code, (NFPA 70), NFPA 30, Autom otive and Mar ine Service Station Code (NFPA 30A) and NF PA 395 codes and regulations .
GASBOY Series 70 & 1820 2-2 9312 15. DO NOT use gaskets on covers of explosion- proof type boxes. T he sealing com pound found around wires at all j unction box entr ances is a requirem ent of the National Electr ical Code and should not be disturbed.
Installation 9312 2-3 PUMP DIM ENSIONS - SERIES 70, MODEL 1820 Pump diagram s shown are f or Model 1820. Pum p dim ensions are the sam e for all Ser ies 70 pumps . PUMP DIMEN SIONS - MODEL 1820R Pump diagr am s shown are f or Model 1820R. Pum p dim ensions are the sam e f or these Model 1820 pumps : 1820R, 1820RSS, 1820RC, 1820RCSS.
GASBOY Series 70 & 1820 2-4 9312 INSTA LLA TION INSTRUCTIONS Cabinet Removal for Installation or Service (Series 1820 Only) - Rounded Cabinet 1. Rem ove two screws, one on each s ide of the cabinet. 2. Pull front panel as sem bly forward at bottom .
Installation 9312 2-5 Direct Mount on Underground Tanks 1. Screw 2" coupling onto 2" s tandard pipe. 2. Screw 2" standard pipe into 2" tank flange. Apply compound to thr eads at bottom of base to prevent surf ace water f rom entering the tank .
GASBOY Series 70 & 1820 2-6 9312 Direct Mount on A boveground Tank Aboveground tank s require both a pr essur e/vacuum vent and an em ergency vent. The pressur e/vacuum vent reduc es loss es due to evaporation and is an air quality control m easure.
Installation 9312 2-7 Pedestal Mount Pump 1. Screw 2" coupling onto threaded end of 2" standar d pipe. 2. Slide cast ir on pedestal base up over the unthreaded end of 2" s tandard pipe. 3. Screw 1" suc tion pipe into install-a- sock et.
GASBOY Series 70 & 1820 2-8 9312 Wall Mount The optional wall m ount k it can be used with any Series 70 or 1820 pum p to be located r em ote from the tank . T he wall mount k it cons ists of a wall m ounting brac ket, pum p m ounting flange, and hardware to attach the flange to the br ack et.
Installation 9312 2-9 Vacuum Breaker The vac uum br eaker tubing k it can be used with any Series 70 or 1820 pump. T he vacuum break er is us ed to break a s iphon should the nozzle drop below the fluid level in the tank while the pump is stuck in the open position.
GASBOY Series 70 & 1820 2-10 9312 NOTE: Tubing can be piped to any av ailable opening on top of tank. Use r educer bushings as required. Testin g the Vacu um Breaker 1. Charge tubing com pletely with fluid. 2. Tur n on pum p and run for several m inutes to purge any air from the s y stem.
9312 3-1 Section 3 WIRING WIRING PRECA UTIONS The quality of the electric al installation is a m aj or f actor in m aintaining pr oper saf ety levels and providing trouble-f ree operation of your GASBOY pump. T o ass ure a quality installation, f ollow these rules: 1.
GASBOY Series 70 & 1820 3-2 9312 GROUNDING To ensure pr oper operation of the equipm ent and provide the necess ary safety factors, this unit mus t be grounded. A ground wire (pref erably green) mus t be connected between the unit's AC junction box ground lug and the main electric al servic e panel.
Wiring 9312 3-3 PULSER WIRING An optional pulser (available on the Series 1820R only) is used when external m onitoring of the dispensing unit operation is desired. T he pulser transm its one elec trical s ignal (pulse) f or each predeterm ined amount of fuel dispens ed.
GASBOY Series 70 & 1820 3-4 9312 PUMP WIRING DIAGRA MS 115VA C Pumps Series 70 and 1820 (left) and Series 1820R (right) 230VA C Pumps Series 70 and 1820 (left) and Series 1820R (right) NOTE FOR 230V M OTORS: Some motors may contain differ ent wire colors than those shown.
9312 4-1 Section 4 STA RTUP A ND OPERA TION PRE-STA RTUP CHECKLIST The infor m ation below should be reviewed to help verify the proper installation of your GASBOY pump. If th e installation does not meet criteria listed , as well as an y Federal, State, and Local codes and requirements, correct the proble m before powering on the unit.
GASBOY Series 70 & 1820 4-2 9312 POST-STA RTUP TESTS Voltage The incom ing voltage to the pump should be c heck ed and any reading not w ithin 10% of r ated voltage should be corr ected bef ore testing is continued.
Start-U p and Operation 9312 4-3 Clean the strainer im m ediately after the pum p has been ins talled and tested, and again after a f ew hundred gallons have been delivered. Thereaf ter, onc e every six months, or as requir ed. The procedure f or cleaning the s tainer can be f ound in the Maintenance and Troubleshooting secti on.
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0144 5-1 Section 5 MA INTENA NCE A ND TROUBLESHOOTING MA INTAINING TROUBLE-FREE OPERA TION Operating your pump with reasonable c are will prolong its lif e and provide better s ervice. GASBOY pumps are designed and built to provide y ears of uninterrupted s ervice; however, certain parts of a pum p are bound to wear.
GASBOY Series 70 & 1820 5-2 0144 WHEN Y OUR PUMP NEED S SERVICE W hen y our pum p needs s ervice, f ollow these guidelines: ● Procedures requiring disassem bly of portions of the pum p should be perf orm ed by com petent service personnel.
Service and Tr ou bleshooting 0144 5-3 TROUBLESHOOTING If problem s are encounter ed in operation of the pump, follow the proc edures below in an attempt to isolate the problem . W hen the problem is detected, f ollow the procedur es for disass em bly of the pump.
GASBOY Series 70 & 1820 5-4 0144 Pump delivers produc t but won't register. ✓ ✓ ✓ ✓ Is main totalizer recording? If yes, problem is in register assembly. Check to be sure the lever on the side of the register is returning back to the record position.
Service and Tr ou bleshooting 0144 5-5 DISA SSEMBLY OF PUMP NOTE: Numbers in parentheses corres pond to the numbers shown on the parts illustration and parts list in Sec tion 6 labeled Direct Drive Motor-Pump Assembly . W hen the front panel is rem oved, all the w ork ing parts of the pum p are acces sible under clear ly mar ked cover plates.
GASBOY Series 70 & 1820 5-6 0144 1860 3-WHEEL REGISTER SER VICE A ND MA INTENA NCE NOTE: Numbers in parentheses corres pond to the numbers shown on the parts illustration and parts list in Sec tion 6 labeled 1860 3-Wheel Meter-Register .
Service and Tr ou bleshooting 0144 5-7 3. Hook s pring (25) over pos t so that hook lies f lat against rear of housing. 4. Make s ure lower arm and overthr ow stop pawl (19) fits into s lot in reset lever.
GASBOY Series 70 & 1820 5-8 0144 Replacing Bearing an d Seal Assembly (Item 26, New Style) To replace the bearing and shaft seal assem bly ( 26), or service the gear train on bac k of regis ter housing (18), rem ove housing f rom m eter by taking out four s crews.
9312 6-1 Section 6 PA RTS Using part num bers when ordering will expedite your order and r educ e the pos sibility of the wrong parts being shipped. W hen ordering r eplacem ent parts, be s ure to give the com plete nam e and part num ber as s hown in the appropriate parts lis ts.
GASBOY Series 70 & 1820 6-2 9312 SERIES 70 A SSEMBLY.
Parts 9312 6-3 SERIES 70 A SSEMBLY Item Part No. Description 1 Pump Assembly (See Direct Drive Motor Parts List) 2 044089 3/4" X 6-7/8" Pipe Nipple 3 003597 Flanged Inlet, 72S 024934 Elbow, 72X & 73 4 052000 Screw 5 027055 Gasket 6 003542 3/4" Horiz.
GASBOY Series 70 & 1820 6-4 9312 SERIES 1820 A SSEMBLY.
Parts 9312 6-5 SERIES 1820 A SSEMBLY Item Part No. Description 1 025393 Dial Face Assembly 2 028850 Dial Glass 3 012265 Bezel 4 040630 Front Panel Assembly 5 029620 Nozz le Hanger 029590 Nozzle H ange.
GASBOY Series 70 & 1820 6-6 0259 DIRECT D RIVE MOTOR-PUMP A SSEMBLY.
Parts 9312 6-7 DIRECT D RIVE MOTOR-PUMP A SSEMBLY Item Part No. Desc ri pt ion 1 003490 Pump Cover 2 049004 Square-Ring 3 031285 Key, 70 4 051475 Rotor 5 054024 Seal Group (Consists of items 6-11) 6 0.
GASBOY Series 70 & 1820 6-8 9312 INSTA LLA TION PA RTS Item Part No. Descri pt ion 1 003835 Install-a-Socket 2 021970 2" Coupling 3 045010 2" x 40" Pipe (underground) 4 045535 2&quo.
Parts 9312 6-9 1860 A ND 4860 METER -REGISTER Item Part No. Descri pt ion 1 012790 Meter Body 2 051835 Meter Body Screw 3 049075 O-Ring 4 025851 Screw 5 019016 Meas. Chamber Assy. (sold as assembly only; includes items 6-9) 019015 Bronze Meas. Chamber 6 Meas.
GASBOY Series 70 & 1820 6-10 9312 1860 3-WHEEL METER REGISTER (FOR MOD EL 1820).
Parts 9312 6-11 1860 3-WHEEL METER REGISTER (FOR MOD EL 1820) 035634 US Measure 035640 Liter Measure, 1/10 036296 Liter Measure, Full 035638 Imperial Measure Item Part No. Desc ri pt ion 1 052840 Screw 2 028615 Totalizer D rive Gear 3 065305 Totalizer Assembly (items 4-7.
GASBOY Series 70 & 1820 6-12 9312 4860 4-WHEEL REGISTER (FOR MODEL 72S A ND SERIES 1820R).
Parts 0259 6-13 4860 4-WHEEL REGISTER (FOR MODEL 72S A ND SERIES 1820R) 036341 U.S. M easure, 72S 036343 Liter Measure, 72S 036345 Imperial Measure, 72S 036357 US M easure, 1820R 036361 Liter Measure, 1820R 036353 US M easure, Ext. Shaft, 1820R 036373 Liter Measure, Ex t.
GASBOY Series 70 & 1820 6-14 9312.
Parts 9312 6-15 MODEL 1820 REGISTER SETB A CK A ND SWITCH LIN KA GE A SSEMBLY PA RTS LIST Item Part No. Description 1 051206 Switch Rod Assembly (consists of items 2-5) 2 034155 Switch Lev er, 1800 3 .
GASBOY Series 70 & 1820 6-16 9312.
Parts 9312 6-17 MODEL 1820R PA RTS LIST Item Part No. Descri pt ion 1 022194 Cover-1820R, CR S 022971 Cover-1820R, SS 2 012267 Bezel 3 041384 Panel Assy.
GASBOY Series 70 & 1820 6-18 0144 1820R PULSER A ND JUNCTION BOX A SSEMBLIES Item Part No. Desc ri pt ion 1 021788 Pulser, 10:1 2 014646 Bracket Pulser 3 043211 Spirol Pin 4 021943 Pulser Coupling.
GW 98- 4/13/ 98 Rev. 1 WARRANTY General Statements: • Gasboy I nternational, Inc. warrants all new equipment manufactured by Gasboy against defective material and/or work manship, fo r the warranty period specified below, when the equipment is install ed in accordance with specifications prepared by Gasboy .
An important point after buying a device Gasboy 1800 Series (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Gasboy 1800 Series yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Gasboy 1800 Series - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Gasboy 1800 Series you will learn all the available features of the product, as well as information on its operation. The information that you get Gasboy 1800 Series will certainly help you make a decision on the purchase.
If you already are a holder of Gasboy 1800 Series, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Gasboy 1800 Series.
However, one of the most important roles played by the user manual is to help in solving problems with Gasboy 1800 Series. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Gasboy 1800 Series along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
