Instruction/ maintenance manual of the product F250 Gale
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3/28/08 PN 96547 v.1.0 Banks Split-Dual Monster ® E x h a u s t S y s t e m Q u a d - T i p 2008 Ford Power Stroke 6.4L Turbo-Diesel F250/F350 Trucks THIS MANUAL IS FOR USE WITH SYSTEM 49786 & 49.
Dear Customer, If you have any questions concerning the installation of your Banks Power System, please call our Technical Service Hotline at (888) 839-2700 between 7:00 am and 5:00 pm (PT). If you have any questions relating to shipping or billing, please contact our Customer Service Department at (888) 839-5600.
T oo l s R e qu i r e d : • 1 ⁄ 2 ” and 3 ⁄ 8 ” drive ratchets with inch and metric sockets and 1 ⁄ 2 ” and 3 ⁄ 8 ” drive extension • Inch and metric combination or open-end wrench.
General Assembly Diagram Figure 1 Item Description P/N Qty . 1 Intermediate Pipe 53990 1 *2 Intermediate Pipe Extension 53987 1 3 Y -Pipe 53993 1 4 T ail Pipe, Left 53994 1 5 T ail Pipe, Right 53995 1 6 Exhaust Clamp , 3.
16 15 4 6 3 14 11 12 10 13 5 6 9 96547 v.1.0 5.
Monster Exhaust System Installation 1. As a precaution, disconnect the ground of the battery (if there is more than one battery, disconnect both). 2. Raise the vehicle and support it with proper ly weight rated safety stands, ramps or a com mercial hoist.
Figure 3 Figure 2 Cut line See Table 1 for cutting length 2008 Ford Power Stroke 6.4L Wheel Base Cut this length from the Intermediate Pipe . See Figure 2 . Super Cab/ Short Bed 141.8” 20” Crew Cab/ Short Bed 156.2” No Cut Crew Cab/ Long Bed 172.
10. Install the Y-pipe over the intermediate pipe as shown in Figure 1 . Install clamps onto each Y-pipe outlet. 11. Locate the two slots on the rear diverside frame rail and install the supplied Banks hanger bracket using the supplied hardware. Be sure the hanger pin is align parallel to the frame rail and torque the hardware to 48ft-lb.
Figure 5 BANKS DRIVER SIDE T AILPIPE ZIP TIE ON VENT HOSE & BRAKE LINE BANKS P ASSENGER SIDE T AILPIPE ADJUST SO TH AT SP ARE TIRE TO HEA T SHIELD CLEARANCE IS WITHIN 1/2” MOVE SP ARE TIRE TO WARDS REAR OF VEHICLE Figure 6 96547 v.
16. Adjust the Tailpipe Tips under the rear fender such that the tip position is aesthetically pleasing. 17. Use Template 1 and/or 2 on page 14 & 15 to trim the rear undercarriage fender lining as shown in Figure 7 for the LEFT and RIGHT side of the vehicle.
Figure 8 96547 v.1.0 11.
2 0 0 8 F o r d F- 25 0 / F - 3 5 0 6. 4 L Po we r St ro k e Ba nk s Split-Dual Monster Exhaust Quad Tip 12 96547 v.1.0.
Page Left Intentionally Blank 96547 v.1.0 13.
Template 1 For Right Side of undercarriage fender 14 96547 v.1.0.
Template 2 For Left Side of undercarriage fender 96547 v.1.0 15.
Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969- 9600 • Fax (626) 33 4 - 17 43 Product Information & Sales: (800) 438-7693 Customer Support: (888) 839-5600 bankspower.
An important point after buying a device Gale F250 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
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If you already are a holder of Gale F250, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Gale F250.
However, one of the most important roles played by the user manual is to help in solving problems with Gale F250. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Gale F250 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
