Instruction/ maintenance manual of the product 1000z Series Ferris
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OPERA TOR’S MANUAL 22860 Rev. 9/2001 TP 100-7040-01-AT-FD with Blower Setup Instructions Double & T riple Bag Grass Collection Systems Double Bag Collection System for: Ferris 1000Z Series - 48.
Ferris Industries 5375 North Main Street Munnsville, NY 13409 800-933-6175 www.ferrisindustries.com © Copyright 2001 Ferris Industries All Rights Reserved. Printed in USA. FERRIS LIMITED W ARRANTY IMPORT ANT This warr anty shall apply ONL Y if the warranty registr ation f or m has been completed and retur ned to F erris Industr ies, Inc.
1 I I N N I I T T I I A A L L I I N N S S T T A A L L L L A A T T I I O O N N & & A A S S S S E E M M B B L L Y Y 6 6 1 1 ” ” T T R R I I P P L L E E B B A A G G C C O O L L L L E E C C T .
2 Read and obey all operation and warning decals. DANGER ROTATING CUTTING BLADE Do not operate mower without deflector or entire grass catcher in place.
3 BEFORE OPERA TION Clear the lawn of all sticks, stones, wire and other debris which may be caught or thrown by the mower blades. Check grass condition. If wet, wait until later in the day. If grass is wet, the grass catcher is likely to become plugged.
4 Initial Installation & Assembly Remove Disc harge Chute 1. Park machine on a flat, level surface and apply the parking brake. 2. Remove the discharge chute and save. Save springs and spacer (Derby Colt only). 48” & 52” DOUBLE-B A G COLLECTION SYSTEM BLO WER MOUNT & DRIVE GR OUP Figure 1.
5 Install Spindle Pulley 1. Apply an anti-seize compound to the spindle shaft. Install the new, double spindle pulley (C, FIgure 4) on the shaft with the smaller pulley facing up with the 5/8 ” nylon lock nut (A), 5/8 ” washer (B) and 1/4 ” key (D) and tighten to 85-95 ft.
6 2. While holding the mount plate vertical and against the chute mount tabs, place the spacers on the mower deck in the recesses of the mount plate. Make sure they are at the bottom of the recess (see Figure 7). Mark their location with a paint pen or prick punch.
7 Blower Preparation 1. Remove the belt guard (A, Figure 9) and hardware (B & C) from the blower housing and set aside. NOTE: Record the model and serial number of the blower on the warranty registration card and in the space provided on Page 1. The serial tag is located on the outside face of the blower housing.
8 Figure 11. Install Bearing & Eyebolt A. 7/16 ” x 1-1/2 ” Capscrew (4) E. 1/4 ” Washer B. Bearing F. 1/4 ” x 1 ” Eyebolt C. 7/16 ” Nylon Lock Nut (4) G. Spring D. 1/4-20 Nylon Lock Nut H. 5/16-18 Nylon Lock Nut Figure 12. Install Blower Pulley & Guide Bolt 6.
9 Figure 14. Install Blower & Belt Guard Install Blower & Belt Guar d 1. Install the blower onto the chute mount tabs with the blower mount tabs towards the rear. Secure with the retainer pin and hair pin. Make sure the handle of the retaining pin is pointing down.
10 Initial Installation & Assembly Remove Disc harge Chute 1. Park machine on a flat, level surface and apply the parking brake. 2. Remove the discharge chute and save. Save springs and spacer (Derby Stallion only). Release Mower Drive Belt T ension 1.
11 Install Spindle Pulley 1. Apply an anti-seize compound to the spindle shaft. Install the new, double spindle pulley (C, Figure 22) on the shaft with the smaller pulley facing up with the 5/8 ” nylon lock nut (A), 5/8 ” washer (B) and 1/4 ” key (D) and tighten to 85-95 ft.
12 61” Blower Mount & Drive Installation Blower Preparation 1. Remove the belt guard (A, Figure 24) and hardware (B & C) from the blower housing and set aside. NOTE: Record the model and serial number of the blower on the warranty registration card and in the space provided on Page 1.
13 Figure 26. Install Bearing & Spring A. 7/16-14 x 1-1/2 ” Bolt E. 5/16-18 Flange Nut B. Bearing F. 5/16-18 Nylon Lock Nut C. 7/16-14 Nylon Lock Nut G. Spring D. 5/16-18 x 1-1/4 ” Bolt Figure 27. Install Support Rail & Spring A. Deck Support Rail C.
14 Figure 28. Install Blower Brace A. Blower Brace B. 3/8-16 x 1 ” Bolt C. 3/8 ” Washer Figure 29. Install Blower Pulley & Guide Bolt 11. Loosely install the blower brace (A, Figure 28), 3/8- 16 x 1 ” bolts (B) and 3/8 ” washers (C) as shown.
15 Figure 31. Install Blower A. 3/8-16 x 1 ” Bolt D. 3/8-16 Flange Nut B. Mount Bar E. 3/8-16 x 1 ” Bolt C. 3/8-16 X 1 ” Bolt Figure 32. Install Belt Shield & Clevis Pin A. 3/8 ” x 4 ” Clevis Pin D. Belt Shield B. Plastic Cap E. Plastic Knob C.
16 Discharge Chute Reattachment MO WING WITHOUT THE BLO WER For operation without the blower, the deflector must be properly installed in the down position and retained by the spring latch (Derby models only). To remove the blower, reverse the installation steps.
T or que Specification Char t FOR ST ANDARD MACHINE HARDWARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.
An important point after buying a device Ferris 1000z Series (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Ferris 1000z Series yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Ferris 1000z Series - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Ferris 1000z Series you will learn all the available features of the product, as well as information on its operation. The information that you get Ferris 1000z Series will certainly help you make a decision on the purchase.
If you already are a holder of Ferris 1000z Series, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Ferris 1000z Series.
However, one of the most important roles played by the user manual is to help in solving problems with Ferris 1000z Series. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Ferris 1000z Series along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
