Instruction/ maintenance manual of the product SG5K-2TC Falcon
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OWNER'S OPERATING MANUAL SG Series UPS Plus ® Uninterruptible Power Supply Models: SG5K-1TX, SG5K-1TXC, SG5K-2T. SG5K-2TC SG5K-2TX, SG5K-2TXC SG6K-1TX SG6K-2T, SG6K-2TC Detailed SG Series product specifications are available in PDF format at www.
SG UPS Features. ...... 1 SG Series Online UPS Block Diagram. ..... 1 Important Safety Instructions (READ FIRST) .... 2 Chapter 1. SG Series UPS Overview ..... . 3 True Regenerative On-line Design .... . 3 Input Power Factor Correction .... . 3 Microprocessor Control .
SG SERIES UPS FEATURES SG SERIES ON-LINE UPS SYSTEM BLOCK DIAGRAM Models available with either 120V or 208-240Vac Input True Double Conversion On-Line Design Input Power Factor Correction Dual Output .
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions which must be followed during the installation, operation and maintenance of this UPS and its batteries. Please read all instructions before operating this equipment and save this manual for future reference.
CHAPTER 1 CHAPTER 1 SG Series UPS - Overview True Regenerative On-Line Design As new and innovative technologies have become the backbone of today's businesses, maxi - mum system availability is critical and downtime is more expensive than ever.
CHAPTER 2 CHAPTER 2 INSTALLATION INSTRUCTIONS General - Common for all models 1. Verify the following is included in the UPS shipping carton: (1) UPS, (1) Software Diskette(s) & Manual, (1) Owners Manual & (1) UPS/Computer Cable. 2. Verify the UPS unit is configured for the proper input/output voltage and frequency.
DIP SWITCHES SELECTION TABLE ON = 1 OFF = 0 SW2 SW1 OUTPUT VOLTAGE 1 (All models) OUTPUT VOLTAGE 2 (- TX & - TXC models only) Down Down 208 Vac 115 Vac Down Up 220 Vac (default) 120 Vac Up Down 23.
6. Select a suitable location for the UPS. VERIFY THE FLOOR OR SURFACE SUPPORTING THE UPS WILL SUPPORT THE WEIGHT OF THE UPS AND ANY OPTIONAL EXTENDED BATTERY BANKS. SG5K-2T & SG6K-2T UPS MODELS = 216 lbs. (98 kg) SG5K-2TC & SG6K-2TC UPS MODELS = 239 lbs.
Installation Instructions For Hardwire Models (see model numbers referenced below) 1.0 UPS Input & Output Requirements. Note: All SG Series hardwire UPS models must be installed by a licensed electrician, in accordance with the National Electrical Code (NEC) ANSI/NFPA70 and all local regulations.
2.0. UPS Output Requirements Note: The outputs of SG 5 & 6kVA models are not configured for 208 or 240Vac split-phase operation. Please reference the output configuration diagrams on pages 9-10 prior to making any wiring connections to the UPS. Should a 208 or 240Vac split-phase output configuration be required, please contact the factory.
Terminal #10 Terminal #1 PFC INPUT RECTIFIER PWM INVERTER Output 2 - 120Vac Line (Black Wire) Output 2 - 120Vac Neutral (White WIre ) Chassis Ground (Output 1 & 2) Chassis Ground (Input) 120 Vac I.
INTERNAL UPS DIAGRAM SG5K-2TX(C) & SG6K-2TX(C) Terminal #10 Terminal #1 PFC INPUT RECTIFIER PWM INVERTER Output 2 - 120Vac Line (Black Wire) Output 2 - 120Vac Neutral (White WIre ) Chassis Ground .
3. Select a suitable location for the the extended battery bank, preferably close to the UPS to minimize the risk of DC voltage drop due to excessive long wiring runs. Use 10 Awg, 600V insulated wire for all hardwired DC connections between the UPS and battery bank(s).
12 G N D L 1 L 1 L 2 L 2 240 Vdc + UTILITY INPUT OUTPUT TO NEXT BANK BATTERY Battery Disconnect & Circuit Breaker Input/Battery Termi n a l Block CAUTION Reference the torque specifications in this manual prior to making terminal block conn ections.
Installation Instructions for All Models Except Hardwire 1.0 UPS Input & Output Requirements. Note: All SG Series UPS models, except Hardwire models, may be installed by anyone providing the specified outlet, circuit and circuit protections are available.
2.1 Output Power Distribution Center All models referenced on the previous page come equipped with a (4) bay power distribution center mounted on the rear of the UPS. The Power Distribution center is shown in the “standard” or “base” configuration.
15 Typical SG5 & 6kVA Rear Panel Layout (Shown with Power Distribution Center ) Output Voltage & Green Mode Select Switches RS-232 Computer Interface Connector Communications Option Slot Cover.
16 INSTALLATION PROCEDURE 1. Verify the battery disconnect circuit breaker on the UPS and all external battery banks to be connected are in the off position. 2. Locate the battery interconnect cable(s). 3. Connect one end of the battery interconnect cable to the the UPS battery connector located on the power distribution center (see page 14).
17 CHAPTER 3 CHAPTER 3 OPERATION 1 2 3 4 5 6 7 8 9 10 11 UPS FRONT PANEL INDICATOR AND FUNCTION KEYS 1. LOAD LEVEL INDICATOR LEDs *The first or bottom LED is lit when the output load is greater than 25% of the ` rated output of the UPS. *The second LED is lit when the output load is greater than 50% of the rated output of the UPS.
5. BYPASS INDICATOR LED When this led is lit, the UPS bypass is active. Should the Alarm led be lit at the same time, the UPS detected an internal failure and the UPS must be serviced. 6. INVERTER INDICATOR LED When this led is lit, the UPS inverter is operating and powering the connected load.
AUDIBLE ALARMS Audible alarm signals are divided into two different levels of alarm status. Category one alarms represent normal or correctable operational alarms. Category two alarms are sounded in the event of abnormal operation. 1. Category one alarms : a.
Maintenance Bypass Operating Instructions Unless configured as a frequency converter, SG 5 & 6kVA models are equipped with an internal maintenance bypass switch. The switch is located on the rear panel of the UPS and is clearly identified, See page 15.
CHAPTER 4 CHAPTER 4 COMMUNICATIONS INTERFACES RS-232 INTERFACE 21 Pin # Function explanation I/O 9 RS 232 Rx INPUT 6 RS 232 Tx OUTPUT 7 Ground Location: The RS-232 interface is standard on all SG series UPS models. The port is located on the UPS rear panel, via a DB-9 female connector.
22 DRY CONTACT & OPTO COUPLER INTERFACE BOARD OPTIONS JP1 JP2 JP3 J1 J2 J3 DB - 9 Typical Falcon Dry Contact Relay Board PIN DESCRIPTION 1 Low Battery ( When UPS reaches low battery, contact activates) (J1, 1 - 2 short = N.O) (J1, 2 - 3 short = N.
23 PIN ASSIGNMENT FOR THE FALCON UA88373 OPTO-COUPLER OPTION BOARD (no-bypass signal) PIN DESCRIPTION 1 Not Used 2 Utility Loss (N.O.) (Closes upon utility loss) 3 Utility Loss (N.C.) (Opens upon utility loss) 4 Common for pins 2, 3 & 5 5 Low Battery (N.
CHAPTER 5 CHAPTER 5 Maintenance & Technical Support 1. Care & Maintenance FALCON ® SG Series UPSs are designed to be maintenance-free. They can be cleaned with a damp cloth or non-abrasive cleanser, providing the UPS is turned off and the input plug is disconnected from the utility source.
The following precautions should be observed by a qualified technician when working with batteries. 1. Remove watches, rings, or other metal objects. 2. Use tools with insulated handles. 3. Wear rubber gloves and boots. 4. Do not lay tools or metal parts on top of batteries.
6. Technical Support Your FALCON ® Electric SG Series UPS is backed by one of the finest customer service teams assembled. Write, call, fax or email should you require technical assistance or service. Falcon Electric, Inc. 5106 Azusa Canyon Road Irwindale, CA.
GENERAL PROVISIONS FALCON® ELECTRIC INC., hereby warrants product shipped under this agreement to be free from defective workmanship for a period of two years following date of shipment. This Limited New Product Warranty Agreement only applies to covered repairs to the product occurring within the United States and Canada.
SG Series TM UPS PLUS ® 5-6kVA MODELS 28 Electrical Input Nominal AC Voltage 120V 230V 230 V 120V 230 V 230 V AC Voltage Range 87 - 140V 170 - 275V 170 - 27 5V 87 - 140 V 170 - 275V 170 - 275V Current - Amps 38.
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If you already are a holder of Falcon SG5K-2TC, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Falcon SG5K-2TC.
However, one of the most important roles played by the user manual is to help in solving problems with Falcon SG5K-2TC. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Falcon SG5K-2TC along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
