Instruction/ maintenance manual of the product I-0320 Emerson Process Management
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(I-0320--.doc/1) 1 SERVICE MANUAL No. I-0320 MULTIPORT FLOW SELECTOR CUSTOMER: P.O. # W.O. # TAG: DATE: OPERATOR MODEL I-0320--.DOC/1 REV 1: AUG-31-04 Bettis Canada Ltd.
(I-0320--.doc/2) 2 TABLE OF CONTENTS I INTRODUCTION ............................................................................................................................... ............ 4 II MULTIPORT SPECIFICATIONS ............................
(I-0320--.doc/3) 3 OBSERVE ALL WARNING DECALS AND TAGS MINIMUM TOOLS REQUIRED: A torque wrench, socket wre nch, and allen head wrench es are required to install the Multiport and Actuator assembly.
(I-0320--.doc/4) 4 I INTRODUCTION As many as eight flow-lines c an be manifolded through one BETTIS Multiport Flow Sele ctor. The multiport allows diversion of an individual flow-line to a test outlet for testing or sampling, while combining t he flow of t he other fl ow-lines in to a separate g roup outl et.
(I-0320--.doc/5) 5 MULTIPORT SIZE AND RATING NPS 2" ANSI 600 NPS 3" ANSI 600 NPS 3" ANSI 900/1500 NPS 4" ANSI 600 NPS 4" ANSI 900 TEST OUTLETC V 67 151 100 27 0 218 GROUP OUTL.
(I-0320--.doc/6) 6 III MULTIPORT INSTALLATION Before installing the unit, observe all warning tags and: 1. Check for external physical damage. 2. Check for any visible leak age of gear oil from th e speed reducer (426). 3. Visually inspect the inside of the multipo r t through the group outlet port checking fo r d amage, rust, and de bris.
(I-0320--.doc/7) 7 with the #6 well connection. This allows for the installation of the connector pin. Note that installing the pin may require elect rical power so that the upper section of the connector c an be rotated to align the bolt hole. 2. Install the lower section of the connect or onto th e stem flat.
(I-0320--.doc/8) 8 2. Controll er address ( I-0168 Se ction J). 3. Control room M ODBUS RTU operation ( I-0168 Secti on D). 4. Installation and use of Bettis Multiport Electronic Controller software on laptop PC.
(I-0320--.doc/9) 9 NOTE:If the seal wave springs are not properly alig ned and seated the plug seal may not h old rated differential pressure. 3. Install the seal back-up plate (143) against the shoulder in the plug. 4. Lubricate and install the plug seal o-ring (149) on the stainless steel portion of the plug seal assembly (142).
(I-0320--.doc/10) 10 bonnet in place on the multip o rt body with the s eal injection fitting over the group ou tlet. The bonnet stud h oles must be al igned with t he body’s t apped stud hol es. NOTE:Ensure the b onnet is flat and low ered slowly onto the top of th e multiport body in or der to prevent damaging th e body o-ring and plug seals.
(I-0320--.doc/11) 11 3. Turn the plug (130) at least one complete revolution while checking for smooth movement. If the plug seal asse mbly (142 ) is bindin g at inlet ports when the plug is rotated, the plug seal assembly or the seal wave springs (140) are not in thei r proper position(s).
(I-0320--.doc/12) 12 NOTE: An index mark on one flat on the square end of the plug (130) indicates port position. Ins tall the connector so that the index mark is visible. 4. Install the indicator (188) on th e upper connector (410) using th e nut (192).
(I-0320--.doc/13) 13 VIII TROUBLESHOOTING A. Actuator Does Not Align Plug (130) t o Port. 1. Check the multiport/actuator co nn ector for looseness. 2. Check the Switchpak/actuat o r connector for looseness. 3. Check the motor for stalling or overload.
(I-0320--.doc/14) 14 IX DRAWINGS.
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(I-0320--.doc/20) 20 X TYPICAL MULTIPORT SEAL COMPONENTS PLUG SEAL COMPONENTS SEAL ASSEMBLY (L–>R: BACKUP PL ATE, O-RING, SEAT R ING, SEAL I NSERT, ASSEM B LY ).
(I-0320--.doc/21) 21 SEAL ASSEMBLY (TOP: ASSEMBLY. B OTTOM (L–> R): SEAL ADJUSTME NT NUT, SEAL W AVE SPRINGS, SEAT RING/PLA TE/O- RING/SEAL IN SERT, SCRAPER WAVE SPRINGS, SCRAPER) PLUG SEAL ADJ USTMENT TOOL SHOWN WIT H BASE PARALL EL TO SHANK F OR INSERTION, BASE PERP ENDICU LAR TO SHANK, AND ENGA GED IN SEAL ADJUSTMENT NUT.
(I-0320--.doc/22) 22 PLUG (Index mark can be found on the stem flat that faces the sam e way as the plug sea l opening.) PLUG SEAL ADJUSTMENT TO OL IN PLUG.
(I-0320--.doc/23 or ig:ss/ss-2004-02-09 rev1:ss/ss- 2004-08-31 app DIST :(EF)O ; ( SM)P) 23 XI MULTIPORT FLOW SELECTOR NOTES.
(I-0320--.doc/appendix) 24 APPENDIX 1: MOTORS A: Baldor Motors.
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(I-0320--.doc/appendix) 27 B: Elnor Motors.
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(I-0320--.doc/appendix) 32 C: Pacific Scientific Motors.
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(I-0320--.doc/appendix) 36 APPENDIX 2 : GEAR RE DUCERS A: Morse Gearbox.
(I-0320--.doc/appendix) 37.
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(I-0320--.doc/appendix) 39 B: Boston Gear Gearbox.
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(I-0320--.doc/appendix) 47 C: Baldor Ge arbox.
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If you already are a holder of Emerson Process Management I-0320, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson Process Management I-0320.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson Process Management I-0320. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson Process Management I-0320 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center