Instruction/ maintenance manual of the product ib-106-340cdr Emerson
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Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 http:// www.processanalyt ic.com Oxy mitter DR Hazardous Ar ea In-Situ Oxygen Probe Certified to: CENELE C EEXd II B + H2 T3 CSA Class I.
Emerson Process Management Rosemount A nalytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management i Hazardous Ar ea Oxymitter DR TA BLE OF CO NTENT S PREF ACE...........................................................
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 ii Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR LIST OF I LLUSTR ATIONS Figure 1-1. T y pical Syst em Package .........................
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-1 Hazardous Ar ea Oxymitter DR PREFACE The purpose of this manual is to provide infor mation concerning the components, func- tions, installation and mainte nance of the Hazardous Area Oxymitter DR.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 P-2 Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR IMPORT A NT S A FETY INSTRU CTIONS FO R THE WIR ING A ND IN STA LL A TIO N OF THIS A PP A R ATUS The following safety instructions apply specifically to all EU member states.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-3 Hazardous Ar ea Oxymitter DR CERAMIC FIBER PRODUCTS MATERIA L SAFETY D ATA SHEET JULY 1, 1996 SECTION I.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 P-4 Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR SECTION II.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-5 Hazardous Ar ea Oxymitter DR SECTION V. HEALTH HAZARD DA TA THRESHOLD LIMIT VALUE (See Section III) EFFECTS OF OVER EX POSURE EYE Avoid contact with ey es.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 P-6 Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR 4) Pleural plaques (th ickening along the ch est wall) have been obs erved in a small num ber of em plo yees who had a long du ration of em ployment.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-7 Hazardous Ar ea Oxymitter DR INCOMPATIBILITY/MATERIALS TO AVOID Incompatible with hy drofluoric acid and concen trated alkali.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 P-8 Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR SECTION IX. SPECIA L PREC A UTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING General cleanliness should be f ollow ed.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-9 Hazardous Ar ea Oxymitter DR Insulation su rface should be lightly s prayed with water bef ore removal to suppres s airborne dus t.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 P-10 Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR Technical Support Hotline: For ass istance with technic al problem s , please call the Custom er Sup port Center (CSC) .
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-1 Hazardous Ar ea Oxymitter DR SEC.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 1-2 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR The.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-3 Hazardous Ar ea Oxymitter DR e. Han dli ng t he H azardous Area Oxymitter DR The Hazard ous A rea Ox ymitter DR i s designed for industrial applications.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 1-4 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR Thi.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-5 Hazardous Ar ea Oxymitter DR VIEW A VIEW B A B A B 15 o 2 .187 1 ON INSIDE BREAK FOR SMOOTH ROUNDED EDGE ON BOTH ENDS OF CHAMFER .
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 1-6 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR 1-4 SPECIFIC A T IONS Hazardous Area Certificat ions .
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-7 Hazardous Ar ea Oxymitter DR Table 1- 1.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 1-8 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR Table 1-2. Calibration Components Part Number Descript ion 1A99119G 01 Two disp osable c alibrati on gas bo ttles — 0.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-1 Hazardous Ar ea Oxymitter DR SECTION 2 INSTALLATION The Hazardous Area Oxymitter DR and probe abr asive shield are heav y.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 2-2 Installation Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR CO VER REMO V AL & ACCESS 305 305 (12) (12) ADD TO DIM “ A ” FOR PR OBE WITH CERAMIC DIFFUSER 95 (3.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-3 Hazardous Ar ea Oxymitter DR P S U E I T P I C R H.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 2-4 Installation Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR 22.5 o B C 8 THREADED HOLES EQUALL Y SP ACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-5 Hazardous Ar ea Oxymitter DR NOTE: ALL MASONRY ST ACK WORK AND JOINTS EXCEPT ADAPTOR PLA TE NOT FURNISHED BY ROSEMOUNT .
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 2-6 Installation Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR 4. If usi ng th e opti onal c eram ic diff usion elem ent, the ve e deflec tor m ust be cor- rect ly o rient ed.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-7 Hazardous Ar ea Oxymitter DR 6. If the s ystem has an abrasiv e shie ld, check the dust seal gask ets.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 2-8 Installation Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR + + - - GROUND LUGS TYPE K THERMOCOUPLE SIGNAL HEA TER POWER TERMINAL BLOCK HEA TER POWER PORT SIGNAL PORT LEFT SIDE OF O XYMITTER DR O XYGEN SIGNAL 36210002 Figure 2-7.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-9 Hazardous Ar ea Oxymitter DR TO ELECTRONICS REF AIR SET 263C152G01 1 FLOWMETER 0.2-2.0 SCFH 771B635H02 2 2" PRESSURE GAGE 0-15 PSIG 275431-006 3 COMBINA TION FIL TER-REG.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 2-10 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter DR b.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allation 2-11 Hazardous Ar ea Oxymitter DR c.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 2-12 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter DR d.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allation 2-13 Hazardous Ar ea Oxymitter DR DIS A/M U1 1 U12 EPROMS U1 1 AND U12 P0021 Figure 2-1 1.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 2-14 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter DR e.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allation 2-15 Hazardous Ar ea Oxymitter DR f. WO RLD CLASS 3000 INTELLIG ENT FIELD T RANSM ITTER SET UP The DR probe operates with a 115 VAC heater.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 2-16 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter DR g.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Startup and Operati on 3-1 Hazardous Ar ea Oxymitter DR SECTION 3 S T AR T U P AN D OP E R AT I O N Install all p rotectiv e equipm ent cov ers and safety ground lea ds before equipmen t startup.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 3-2 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 4-1 Hazardous Ar ea Oxymitter DR SECTION 4 .
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 4-2 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR 36220004 31 29 30 16 28 1 11 11 13 Integral Electrical Barrier/Feedthrough 13 12 12 4 5 6 7 8 9 10 1.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 4-3 Hazardous Ar ea Oxymitter DR + + - - GR.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 4-4 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR b. Caref ully align t he ne w term inal bloc k on the pins so t hat it s its f lat in the hous ing.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 4-5 Hazardous Ar ea Oxymitter DR 27540007 WIRE LOOP CERAMIC SUPPORT R OD CELL FLANGE HEA TER CERAMIC DIFFUSER ASSEMBL Y V- D E F L E C T O R Figure 4-3.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 4-6 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR PROBE TUBE (NO T INCLUDED IN KIT) SOCKET HEAD CAP SCREWS CORR UGA TED SEAL CELL AND FLANGE ASSEMBL Y CALIBRA TION GAS P ASSAGE 22220028 Figure 4-4.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 4-7 Hazardous Ar ea Oxymitter DR g. If the c ontact as sem bly is damaged, replac e the strut or the contac t pad.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 4-8 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR 27540008 POR T CEMENT THREADED PROBE FLANGE SPANNER WRENCH M5-0.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 4-9 Hazardous Ar ea Oxymitter DR 4-9 TERMIN A T ION HOUSING WIRING Under norm al c ircums tances, the ri ght term ina- tion hous ing shou ld not need to be r em oved.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 4-10 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emers on Process Management Hazardous Ar ea Oxymitter DR.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 5-1 Hazardous Ar ea Oxymitter DR SECTION 5 TROU BLESHO OTING Install all p rotectiv e equipm ent cov ers and safety ground leads after trouble- shooting.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 5-2 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Hazardous Ar ea Oxymitter DR Table 5-1. Fault Finding (Continued) SYM PTOM CHECK FAULT REM EDY Heater is hot and T/C m V output is at set point ±0.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Return of Materi al 6-1 Hazardous Ar ea Oxymitter DR SECTION 6 RETURN OF M A TERI AL 6-1 EQUIPMENT RET URN If f actor y repair of defec tive equ ipm ent is re- quired, pr oceed as follo ws: a.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 6-2 Return of Material Rosemount Anal ytical Inc. A Division of E mers on Process Management Hazardous Ar ea Oxymitter DR.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 7-1 Hazardous Ar ea Oxymitter DR SECTION 7 REPLACEMENT PARTS Table 7- 1. Rep lacement P arts f or Probe Figure and Index No.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 7-2 Replacement Parts Rosemount Analytic al Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR PROBE TUBE (NO T INCLUDED IN KIT) SOCKET HEAD CAP SCREWS CORR UGA TED SEAL ANSI GASKET WIRE AND P AD ASSEMBL Y ANTI-SEIZE COMPOUND 22 GA.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Optional A ccessories 8-1 Hazardous Ar ea Oxymitter DR SECTION 8 .
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 8-2 Optional Accessories Rosem ount Analytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices 9-1 Hazardous Ar ea Oxymitter DR SECTION 9 A PPEN DICES A PPENDIX A .
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 9-2 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management Hazardous Ar ea Oxymitter DR.
Instruction Manual Append ix A Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices A-1 Hazardous Ar ea Oxymitter DR A PPENDIX A UPGR A DING HAZ ARDOUS ARE A O.
Instruction Manual Append ix A Januar y, 2002 A-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR i. In the lef t side of th e term ination hous ing, place the new term inatio n designati on la- bels over t he la bels on t he ex isting ter minal block .
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Index 10-1 Hazardous Ar ea Oxymitter DR SECTION 10 INDEX This index is an alphab etized listing of parts , term s, and proc edures ha ving t o do with t he Oxy- mitter DR In-Situ Ox ygen Pr obe.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 10-2 Index Rosemount Anal ytical Inc. A Division of Emerson Process Management Hazardous Ar ea Oxymitter DR.
3622/1-02 WA RR A N TY Rosem ount warrants that the equipm ent m anufac tured and s old b y it will, upon sh ipment, be f ree of def ects in workm anship or m aterial.
Instruction Manual IB-106-340CDR Origi nal Issue Januar y, 2002 © Rosemount Anal ytical Inc. 2002 Hazardous Ar ea Oxymitter DR Emerson Process Management Rosemount A nal ytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.
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