Instruction/ maintenance manual of the product FG-110 Emerson
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Softing Linking Device Manual for Conf iguration, Instal lation and Maintenanc e V1.3 1 Date: July 24 th , 2013 Softing Industrial Automation GmbH Richard-Reitzner- Allee 6 85540 Haar Germany Phone (++49) 89 4565 6-0 Fax (++49) 89 45656 - 399 Copyright 2013 by Softing Industrial Autom ation GmbH All rights reserved.
page 2 of 85 V1.31 © 2013 SOFTING Industrial Automation GmbH No part of this document m ay be reproduced (printed m aterial, photocopies, microfilm or other method) or processed, c opied or distributed using electronic systems in any form whatsoever without prior written permission of SOFTING Industrial Automation GmbH.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance V1.31 page 3 of 85 Table of Conten ts 1 General Notes 7 1.1 Scope of Delivery 7 1.2 Safety Notes 7 1.3 Intended Us e 7 1.4 System Requirements 7 1.4.1 Operating Systems 7 2 Hardware Installation 8 2.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance page 4 of 85 V1.3 4.5 <Configurat ion> 23 4.5.1 <Conf iguration><Settings > 23 4.5.1.1 <Configuration><Settings><General Settings> 23 4.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance V1.31 page 5 of 85 5.1.4.4 Parameter View 46 5.1.4.5 Schedule View 46 5.1.5 T he Trace Log 46 5.1.6 Li st and pro perties view 47 5.1.6.1 Device Types 47 5.1.6.2 Block Types 48 5.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance page 6 of 85 V1.3 5.8.2.7 Block types first approach 72 5.8.3 Schedule V iew 73 5.9 Handling H ost devices 73 6 Error handling and t roubleshooting 74 7 Appendix A - Bus Parameter Conf iguration 76 7.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance General Notes V1.31 page 7 of 85 1 General Notes Please read this document thoroughly from beginning to end before starting installation to p rotect u sers from injury and to prevent misuse o r damage to the Linking Device.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Hardware Installation page 8 of 85 V1.3 2 Hardware Installation 2.1 Overvie w Hardware – FG -110 FF Fig 2.1-1 Overview Hard ware – FG -110 FF power and da ta conne ctions 2.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Hardware Installation V1.31 page 9 of 85 2.3 Power Supply The Linking De vice is pow ered b y 2 4 V DC. The power supply plu g conn ector is included in the delivery.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Hardware Installation page 10 of 85 V1.3 The Ethernet port corresp onds to the standards IEEE 802.3 100B ASE -T X/10BASE-T and supports auto negoti ation. The pin assignm ent corresponds to MD I (Medium Dependent Interfac e).
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Hardware Installation V1.31 page 11 of 85 Stahl. You will f ind this m anual on the CD- ROM o r o n the intern et web pag e http://www.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Hardware Insta llation page 12 of 85 V1.3 Fig 2.7-1 Mounting the Lin king Devi ce ready for use: the SOFTING Fou ndation Fieldbus Interface Mo dule FIM 110 The Link ing Device is convection -cooled.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Ethernet Netw ork Configuration V1.31 page 13 of 85 3 Ethernet Network Configuration 3.1 Linking Dev ice IP address Co nfiguration The Link ing Device is de livered with a pre -configured IP address 192.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver page 14 of 85 V1.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver V1.31 page 15 of 85 Fig 4.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver page 16 of 85 V1.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver V1.31 page 17 of 85 4.2.4 <Information><Notices > Click on <Inform ation><Notices> t o obta in topic al inform ation about licenses which are used in the Linking Device.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver page 18 of 85 V1.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver V1.31 page 19 of 85 Underneath it another table shows which s egment (H1 Link) of the Linking Device (FG -110 FF ) is occupied and how man y FF -H1 devices are connected un der each s egment.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Server page 20 of 85 V1.3 ● Framing Errors: N um ber of framing errors ● Checksum Errors: Num ber of checks um errors Fig 4.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver V1.31 page 21 of 85 <Diagnostics>< Advanced><M odbus Statistics><Se rial> The menu item <Serial> shows statistical data of a Modbus connected on a serial interface.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver page 22 of 85 V1.3 Fig 4.3-6 Modbu s TCP Statisti cs 4.4 <Monitor> Click <Monitor> Optio ns to display the po int pages and point data .
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver V1.31 page 23 of 85 4.4.2 <Monitor><Point Dat a> Next c lick <Point Data> t o s ee the d etails of all av ailable poin t pages disp layed for the selected page.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver page 24 of 85 V1.3 1.) Enable VCR Creati on If this f eature is “on” then the Linking Device esta blishes the VCR connection by them self.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver V1.31 page 25 of 85 4.5.1.2 <Configuration>< Settings><Int ernet Protocol > The Linking Device is delivered in a default c onfiguration.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver page 26 of 85 V1.3 <Change Settings and Reboot> W hen y ou click the button <Change Settings and Reboot> the web site shuts do wn and the system reboots.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver V1.31 page 27 of 85 4.5.1.4 <Configuration><S ettings ><User Account> The Linking D evice is shipped with defau lt user password.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver page 28 of 85 V1.3 You can inst all user passwords for four user groups. Fill in t he new pass word a nd confirm your input with a secon d input.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver V1.31 page 29 of 85 Fig 4.5-5 Download Firmwar e and Rebo ot After a new start th e firm ware stored in the chose n file is no w valid for this configuratio n.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver page 30 of 85 V1.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver V1.31 page 31 of 85 If the Link ing Device is connected to a n etw.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver page 32 of 85 V1.3 Another window appears with a tab le where the valid Points for this point pa ge are listed. Over the table there is a n input box with the nam e of the p oint page.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver V1.31 page 33 of 85 Fig 4.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver page 34 of 85 V1.3 You choose the ch apter f or the s tart web s ide of the FG -110 FF wi th a click on the check box beside the desired ch apter.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver V1.31 page 35 of 85 - Device: Devices (PD Tags) on se gm ent In the table below is shown the f unction block type (Block T y pe), f unction block nam e (Block Name) and the desc ription.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver page 36 of 85 V1.3 Fig 4.5- 14 Change setting s of the H1-Links Please change thes e param eters only if y ou are absolutel y sure it is necessar y and correct.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver V1.31 page 37 of 85 4.5.5 <Configuration><M odbus> The Link ing Device allows traditional control s ystems access to m odern f ieldbus devices as well as over the s erial port RS485 and using T CP/IP .
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver page 38 of 85 V1.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Linking Device FG- 110 FF - Internal Web Se rver V1.31 page 39 of 85 Fig 4.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 40 of 85 V1.3 5 FF -CONF Configure your plant By choosi ng the FF -CONFsetup.exe you will start the instal lation r outine of the FF - CONF program.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Conf igure your plant V1.31 page 41 of 85 5.1.1 Caption The caption shows the nam e FF -CONF, the file name of t he active project and the program status offline/online.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 42 of 85 V1.3 5.1.2.3 View 5.1-4 View – shows you the displayed contents of th.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configu re your plant V1.31 page 43 of 85 Build All <Build A ll> Bu ild all first check s the c onfiguration and then bu ilds a downloa d do m ain if there are no error m essages which prev ent generation of the download dom ain.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 44 of 85 V1.3 5.1.2.6 Online W hen FF -CONF is started with a new or a n existent projec t FF -CONF is in m ode of fline. You can configure d evices or build your F unction Bl ock application in th is m ode.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Conf igure your plant V1.31 page 45 of 85 Here you d efine t he cycle s of the auto save and the handl ing with Tag nam es. If you want to add or to change th e project descr iption you can do it h ere even so the project exis ts.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 46 of 85 V1.3 Fig 5.1- 13 The changed mo use pointer allo ws you to mo ve the whole configuration picture 5.1.4.2 <Function Block Application > The tab <Function Block Application> is al ways active.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configu re your plant V1.31 page 47 of 85 Fig 5.1- 14 Example for Inform ation and Warning in the Tr ace log The source object of specific mess ages can be located b y double clicking.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 48 of 85 V1.3 Fig 5.1- 15 Content of Devi ce Types, the icon s to proce ss them .
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Conf igure your plant V1.31 page 49 of 85 Meaning of the icons below the conten ts: ● - to sort by Manuf acturer Nam e, ● and the count of total block types found.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 50 of 85 V1.3 5.1.6.4 Blo cks Fig 5.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configu re your plant V1.31 page 51 of 85 Fig 5.1- 19 The H1_Device_1 properties of the marked de vice are sh own 5.1.7 Filtering the contents Here you f ind the pos sibilit y to set f ilters and so you m ay select the contents s hown in th e list view.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 52 of 85 V1.3 5.2.2 Objects within t he Network Configuration PC Here you are working online or of fline t o build your N etwork Configuration and comm ission your installation.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Conf igure your plant V1.31 page 53 of 85 Fig 5.2-2 Hide the units below with a double-clic k Fig 5.2-3 Another double-click shows the hidden units again 5.2.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 54 of 85 V1.3 After a short tim e you see the screen to work with .
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configu re your plant V1.31 page 55 of 85 Fig 5.4-1 Select a .cff file for adding an H1 device to the lis t of Devi ce Types. The device librar y contains the descr iption of H1 device types.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 56 of 85 V1.3 Exception: HSE De vices cannot be removed. You g et the notification: 5.5 Project handling In the menu item <Network Conf iguration> you start the m ain co nfiguration work of your project.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Conf igure your plant V1.31 page 57 of 85 5.5.2 Save project You can save the proj ect manuall y whenever you want . You have two opt ions to do this : Fig 5.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 58 of 85 V1.3 5.6 Network configu ration The m ost im portant part of the project handling is the Net work Configuratio n.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configu re your plant V1.31 page 59 of 85 5.6.3 Add a Linking Dev ice (HSE) To add a Linking D evice to the configuration press the green button to the left of the selected Link ing Device in the list Dev ice T ypes.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 60 of 85 V1.3 5.6.4 Add an H1 Link to a Linking Dev ice Next you add an H1 Link. Y ou us e t he c ontext m enu to do th is, us ing the r ight m ouse button to click on the HSE_ Device obj ect .
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Conf igure your plant V1.31 page 61 of 85 The H1 link obj ect r epresents the port of the link ing device with the H1 VFD and the bus param eters comm on for every device on this link .
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 62 of 85 V1.3 5.7 Network Livelis t The comm issioning of your plant needs t o adapt the data of your Net work Configuration to the installation which reall y exists (Network Livelis t) .
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configu re your plant V1.31 page 63 of 85 W hen you f irst change from <Network Configuration> to the <Net work Livelist> you cl ick on the menu item <View> <Net work Livelist>.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 64 of 85 V1.3 In the same wa y you can pull down the tab Network configurat ion . So you get two windows in variabl e size and positions.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Conf igure your plant V1.31 page 65 of 85 Device ass ignment is a tim e consum ing action. D uring as signm ent, the device within the network configuration vie w gets a yellow bullet.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 66 of 85 V1.3 Copy and paste grou ps and applications To realize big installation without any problem , and to record all the blocks and connections repeatedly use the pos sibility to cop y and paste gr oups and a pplications .
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configu re your plant V1.31 page 67 of 85 ● Select the Function B lock application tab. ● Sele ct the blocks tab. T he block s tab conta ins all configured block s.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 68 of 85 V1.3 5.8.2.3 Configure connection s Fig 5.8-4 Configure conne ctions Configure a connection b y pressing the link buttons: 1.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Conf igure your plant V1.31 page 69 of 85 Fig 5.8-5 Click FB Param eter View Next you see the block param eters and can changes t he values. Fig 5.8-6 Change values of the block par ameters First select the param eter to change within t he grid.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 70 of 85 V1.3 general information . Independentl y from the block tag t he type of the block is s hown in brackets. Fig 5.8-7 Rename bloc ks Fig 5.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configu re your plant V1.31 page 71 of 85 5.8.2.6 Changing parameter s online It is also possible to call .
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Configure your plant page 72 of 85 V1.3 5.8.2.7 Block types first approa ch You can also enter th e instance of a block type without device association to a function block application b y clicking the *button of a selected block type.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance FF -CONF Conf igure your plant V1.31 page 73 of 85 The same situation app ears after cop ying a function block application or a whole group of function block applications because this cop y action re moves the device as sociation.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Error handling and t roubleshooting page 74 of 85 V1.3 6 Error handling and troubleshooting It’s not poss ible to d escribe all the different options for critica l handling.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Error handling and t roubleshooting V1.31 page 75 of 85 Symptom Cause Recommended Acti ons Can see fieldbus device,.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Appendix A - Bus Paramet er Configurati on page 76 of 85 V1.3 7 A ppendix A - Bus Parameter Configuration This section will help you configure the bus param eters of an H1 device or H 1 link of a linking device correct ly.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Appendix A - Bus Paramet er Configuration V1.31 page 77 of 85 V(MRD) MaxResponseDela y SlotTim es, V(MRD) × V( ST). Both parameters are s pecified in octet durations .
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Appendix A - Bus Paramet er Configuration page 78 of 85 V1.3 can be granted onl y when the rem aining tim e is higher than DefMinTok enDelegTim e. The paramet er is specified in octet durati ons.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Glossary V1.31 page 79 of 85 8 Glossary Explains spec ialist term s of the orga nisation, conf iguration, device t ypes and t he hand ling of FF -CONF.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Glossary page 80 of 85 V1.3 8.2 Networking de finitions Term Definitions DHCP Dynamic Hos t Configuration Protocol: Used to configure the network param eters automatically.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance Glossary V1.31 page 81 of 85 Function Block Function block s define the capabilities of the high level measurem ent and control availabl e in the device.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance ATEX and IECex Certifi cations - Excerpt from the Instruction Manual page 82 of 85 V1.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance ATEX and IECex Certifi cations - Excerpt from the In struction M anual V1.31 page 83 of 85 9.4 General require ments a) If the n otes stated in this ex cerpt are not observed or in case of inappropriate handl ing of the device, our liability is waived.
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance page 84 of 85 V1.3 k) T o circuits of Zone 2 onl y such equipment m ay be connected that is suitable for o peration in this zone and has been cert ified accordi ngly (suitable doc um ents have been provided).
Softing Linking Dev ice – Manual fo r Configuration, Installation and M aintenance V1.31 page 85 of 85 Close inspection: defines an ins pection which encom passes those aspects cove red by a visual .
An important point after buying a device Emerson FG-110 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson FG-110 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson FG-110 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson FG-110 you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson FG-110 will certainly help you make a decision on the purchase.
If you already are a holder of Emerson FG-110, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson FG-110.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson FG-110. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson FG-110 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
