Instruction/ maintenance manual of the product Combination pH/ORP Sensor Emerson
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Model 399VP Combina tion pH/ORP Sensor Instruction Manual PN 51-399VP/rev .B January 2005.
CAUTION SENSOR/PROCESS APPLICA TION COMP A TIBILITY The wetted sensor materials may not be comp atible with process composition and operating conditions.
MODEL 399VP pH/ORP T ABLE OF CONTENTS MODEL 399VP pH/ORP SENSOR T ABLE OF CONTENTS SECTION TITLE P AGE 1.0 DESCRIPTION AND SPECIFICA TIONS .......................................................... 1 1.1 Features and Applications .....................
MODEL 399VP pH/ORP T ABLE OF CONTENTS MODEL 399VP pH/ORP SENSOR LIST OF FIGURES Figure No. Title Page 2-1 Sensor Dimensions ........................................................................................... 4 2-2 Model 399VP Shown in V arious Flow-Through Installations .
MODEL 399VP pH/ORP SENSOR SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS SECTION 1.0. DESCRIPTION AND SPECIFICA TIONS 1.1 FEA TURES AND APPLICA TIONS 1.2 PHYSICAL SPECIFICA TIONS 1.
MODEL 399VP pH/ORP SENSOR SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1.3 ORDERING INFORMA TION The Model 399VP pH/ORP Sensor is available with custom glass electrodes housed in a molded Tefzel body with 1 in. MNPT threads suit able for insertion, submersion or flow through installation.
MODEL 399VP pH/ORP SENSOR SECTION 2.0 INST ALLA TION SECTION 2.0. INST ALLA TION 2.1 UNP ACKING AND INSPECTION 2.2 MOUNTING 2.3 FLOW -THROUGH INST ALLA TIONS 2.4 INSERTION INST ALLA TIONS 2.5 SUBMERSION INST ALLA TIONS 2.1 UNP ACKING AND INSPECTION. Inspect the carton for any damage.
MODEL 399VP pH/ORP SENSOR SECTION 2.0 INST ALLA TION 4 FIGURE 2-1. Sensor Dimensions INCH MILLIMETER.
MODEL 399VP pH/ORP SENSOR SECTION 2.0 INST ALLA TION 2.3 FLOW-THROUGH INST ALLA TIONS. The Model 399VP Sensor has a 1 in. MNPT process connection at the front and back end of the sensor for mount- ing directly into a 1 in. or 1½ in. tee. See Figure 2-2 for installation configurations.
6 MODEL 399VP pH/ORP SENSOR SECTION 2.0 INST ALLA TION 2.4 INSERTION INST ALLA TIONS. The Model 399VP sensor has forward and rear facing 1 in. MNPT process connections for pipeline installations (see Figure 2-4 or 2-5) and flange connections. The Model 399VP is also suitable for side-of-tank inst allation.
MODEL 399VP pH/ORP SENSOR SECTION 2.0 INST ALLA TION 2.5 SUBMERSION INST ALLA TIONS. The Model 399VP Sensor has a 1 in. MNPT process connection at the back of the sensor (see Figure 2-1). Utilizing a standard 1 in. union (such as PN 9330022), the sensor may be mounted to a 1 in.
8 MODEL 399VP pH/ORP SENSOR SECTION 2.0 INST ALLA TION FIGURE 2-6. SENSOR SHOWN IN HANDRAIL MOUNTING ASSEMBL Y (PN 1 1275-01) The Handrail Mounting Assembly can be used in applications where Model 399VP needs to be placed in a pond, tank, aer- ation basin, or open channel.
MODEL 399VP pH/ORP SENSOR SECTION 2.0 INST ALLA TION FIGURE 2-8. JUNCTION BOX (PN 22719-02) AND PIPE MOUNT UNION ACCESSOR Y (PN 9330022) FIGURE 2-7. JET SPRA Y CLEANER (PN 12707-00) USED WITH MODEL 399VP The Jet S pray Cleaner eliminates routine manual sensor maintenance by cleaning Model 399VP with water or compressed air .
10 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING SECTION 3.0. WIRING Figures 3-2 thru 3-23 provide the diagrams for wiring the 399VP sensor to various analyzer/transmitters. 1. If the cable needs to be extended, use a high quali- ty cable available from Rosemount Analytical.
11 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-1. Wire and Connector Pin Functions FIGURE 3-2. Model 81 Wiring FIGURE 3-3. Model 1 181 Wiring FIGURE 3-4.
12 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-6. Model 2081 Wiring FIGURE 3-8. Model 2081 Wiring through Remote Junction Box FIGURE 3-7. Model 1 181, 1050/1060, and 1003/1023 Wiring through Remote Junction Box FIGURE 3-5.
13 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-9. Model 81 Wiring through Remote Junction Box FIGURE 3-10. Model 3081 & 4081 Wiring through Remote Junction Box FIGURE 3-12.
14 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-13. Model 1054 Wiring FIGURE 3-14. Model 1054A/B and 2054 Wiring FIGURE 3-16. Model 1054A/B & 2054 Wiring through a Remote Junction Box FIGURE 3-15.
MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-18. Model 2700 Wiring FIGURE 3-17. Model SCL-(P/Q) Wiring FIGURE 3-19. Model 54epH Wiring FIGURE 3-20.
16 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-21. Wiring Model 399VP-09, 400, 401, 402, 403, and 404 to Model 1055 (Pipe/W all Mount). DWG .
17 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-22. Wiring Model 399VP-09, 400, 401, 402, 403, and 404 to Model 1055 (Panel Mount). DWG . NO. REV .
18 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-23. Prep aration of Extension Cable (PN 9200273) This cable is shipped as a raw cable. Cable must be prepared, as shown above, before inst allation. T o avoid preparing raw cable, PN 23646-01 can be used.
19 MODEL 399VP pH/ORP SENSOR SECTION 4.0 ST ART -UP AND CALIBRA TION SECTION 4.0. ST ART -UP AND CALIBRA TION 4.1 SENSOR PREP ARA TION Shake down the sensor to remove any air bubbles that may be present in the tip of the pH glass bulb. In most cases, the pH sensor can simply be installed as shipped, and readings with an accuracy of ± 0.
20 MODEL 399VP pH/ORP SENSOR SECTION 4.0 ST ART -UP AND CALIBRA TION 4.3 ORP CALIBRA TION Most industrial applications have a number of ORP reactions occurring in sequence or simult aneously . There can be several components that are oxidized or reduced by the reagent s that are used.
21 MODEL 399VP pH/ORP SENSOR SECTION 5.0 MAINTENANCE SECTION 5.0. MAINTENANCE 5.1 GENERAL The Model 399VP sensor is a disposable type sensor and therefore requires minimum maintenance. The sensor should be kept clean and free of debris and sediment at all times.
22 MODEL 399VP pH/ORP SENSOR SECTION 5.0 MAINTENANCE 5.3 pH ELECTRODE CLEANING If the electrode is coated or dirty , clean as follows: 1. Remove the sensor from process.
23 MODEL 399VP pH/ORP SENSOR SECTION 6.0 TROUBLESHOOTING SECTION 6.0. TROUBLESHOOTING TROUBLESHOOTING . The table below lists common problems, causes and remedies typically encountered in process measurement. Problem Probable Cause Remedy Meter reads off scale (display T .
MODEL 399VP pH/ORP SENSOR SECTION 7.0 RETURN OF MA TERIAL SECTION 7.0 RETURN OF MA TERIAL 7.1 GENERAL. T o expedite the repair and return of instrument s, proper communication between the customer and the factory is important. Before returning a product for rep air , call 1-949-757-8500 for a R e t urn Materials Authorization (RMA) number .
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An important point after buying a device Emerson Combination pH/ORP Sensor (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson Combination pH/ORP Sensor yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson Combination pH/ORP Sensor - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson Combination pH/ORP Sensor you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson Combination pH/ORP Sensor will certainly help you make a decision on the purchase.
If you already are a holder of Emerson Combination pH/ORP Sensor, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson Combination pH/ORP Sensor.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson Combination pH/ORP Sensor. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson Combination pH/ORP Sensor along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center