Instruction/ maintenance manual of the product BW1 Emerson
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® ce c Installation and Maintenance Manual For IntelliGear Plus™ MD and BW1 V ariable Speed Drives UL is believ ed to be a registered trade name and/or trademark of Underwriters Laboratories, Inc. and is NO T owned or controlled by Emerson P o wer T ransmission.
IntelliGear Plus ™ V ariab le Speed MD Gearmotors 2 General Safety Instructions Thank y ou f or choosing an IntelliGear Plus Gear motor . • Read and f ollow all instructions carefully . • Disconnect and lock-out po wer bef ore installation and maintenance.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 3 Contents 1 General Information ................................................................................................................................ 4 1.1 General operating principle ....
IntelliGear Plus ™ V ariable Speed MD Gearmotors 4 General Information 1 - General Information 1.1 - General operating principle The IntelliGear Plus is a combination of a 3-phase induction motor and an integrated open loop v ector v ariable speed drive.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 5 1.5 - Description of cables and pr otection devices (Customer Supplied) NO TICE: When using a circuit-break er , it must be a motor circuit-break er (D cur ve). • Complywiththesizeofprotectionfuses .
IntelliGear Plus ™ V ariable Speed MD Gearmotors 6 1.8 - Dimensions 8.52 .39 .12 6.30 5.00 Ø .344 + .007 / -.002 HOLES Ø 4.72 Ø 3.94 5.90 11 .23 3.50 1.40 5.50 Ø .280 HOLES 4 @ 90º AS SHOWN Ø 3.1500 3.1493 CA TA LOG NUMBER CBN3001BSCB524.556 CCI 109 CCI NUMBER CCI 109-G 1 Ø V oltage Po w e r Model No.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 7 2 - Installation After connection, ensure that the seals are firmly in place, and that the screws and cab le glands are water tight to ensure drive protection. Clear any condensation from the drain holes at the bottom of the motor .
IntelliGear Plus ™ V ariable Speed MD Gearmotors 8 3.3 Wiring diagram based on standar d configuration NOTE: IF AUTO MODE RUN/STOP CONT AC T IS NO T USED, 4-20m A INPUT CONNECTOR PINS 5 & 6 MUST BE JUMPERED TO RUN IN AU TO MODE.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 9 3.4 T erminal block assignments and MD functionality 4. Commissioning W ARNING! Before s witching on the IntelliGear Plus unit, check that the electrical connections are correct, and that any mo ving par ts are mechanically guarded.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 10 5. Operator Pad Each RPD IntelliGear unit has a ke ypad on the controller lid equipped with operator elements for H-O-A selection, manual control of unit, displa y of pump speed, faults and the ability to change some f actor y set parameters .
IntelliGear Plus ™ V ariable Speed MD Gearmotors 11 5. 1 Fault Mode T roubleshooting Guide 5.2 Additional T roubleshooting LED Pad Display Drive Status/Fault Indication Actions Required Blank Displa.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 12 5.3 Field Modifications Of P arameters The new IVD controller with k eypad allows some f actor y set parameters to be adjusted in the field. The table belo w provides the f actor y settings for each par ameter and then optional ranges f or selection of a new setting.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 13 6 - Gear Lubrication Series 3000 CbN gear ing is shipped with one of the f ollowing synthetic lubricants per the table belo w . The gear reducer has been filled to accommodate any mounting position.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 14 T ypical Maintenance Items - Bearings and Seals Rep Description Quantity 001 Housing 1 009 Output flang r ing 1 031 Output shaft 1 042 Pinion 1 0.
IntelliGear Plus ™ V ariable Speed MD Gearmotors 15 3 2 1 5 6 4 9 8 10 11 183 184 254 7 CbN 30 (Quantity P er Unit) FRAME 56 P art # Description Qty .
An important point after buying a device Emerson BW1 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson BW1 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson BW1 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson BW1 you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson BW1 will certainly help you make a decision on the purchase.
If you already are a holder of Emerson BW1, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson BW1.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson BW1. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson BW1 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
