Instruction/ maintenance manual of the product B-106-300NH Emerson
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Instruction Manual IB-106-300NH Re v. 4.2 July 2002 http:// www.processanalyt ic.com World Class 3000 Oxygen Anal yzer with IFT 3000 Intell igent Field T ransmitter.
Emerson Process Management Rosemount A nal ytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.
HIGHLI GHTS OF CH ANGES Effectiv e M ay, 1999 Rev. 4. 0 Page Summ ary Page P-6 Added ne w Quic k Star t Guide. Page 3-1 Added Secti on 3, Setu p. Page 4-1 Rem oved cal ibratio n inform ation f rom Operation sec tion, and cr eated Section 4 , Calibr ation.
HIGHLI GHTS OF CH ANGES A PPENDIX A Effectiv e M ay, 1996 Rev. 3 Page Summ ary -- General. Up dated a ppend ix to reflec t probe design c hanges . Page A-1 3 Added “Ext ended t em perature b y-pass arr angem ents” to F igure A-13 (Sheet 3 of 3) Effectiv e June, 199 6 Rev.
HIGHLI GHTS OF CH A NGES (CONTINUE D) Effectiv e November, 2001 R ev. 3.7 Page Summ ary A-8 Added ne w cup t ype diff usion ass embl y descripti on, para graph A- 6.
HIGHLI GHTS OF CHANGES A PPENDIX B Effectiv e Februa ry, 1992 R ev. 2 Page Summ ary Pag e B- 1 Figur e B-1 . Ne w HPS 3000 Opti onal C lass 1, Div ision 1, Gro up B (IP56) Exp losi on-Pro of E nclos ure a dded . Page B- 11 Figur e and Inde x No. colu mn added to Table B -2.
HIGHLI GHTS OF CHANGES A PPENDIX D Effectiv e June, 199 4 Rev. 2 Page Summ ary Page D-1 Page D-2 Page D-3 Page D-4 Page D-7 Page D-8 Page D-10 Page D-11 MPS outl ine dra wing c hanged to s how ne w MPS. MPS interi or view replaced wi th new M PS in Figure D-2.
HIGHLI GHTS OF CHANGES A PPENDIX E Effectiv e M ay, 1996 Rev. 4 Page Summ ary -- - Gen eral. Upd ated text a nd illus trat ions to reflect ne w vers ion of IFT. Pag e E- 4 Updat ed IF T d ispla y stat us co des an d p laced in pr ior ity se quenc e. Effectiv e June, 199 6 Rev.
HIGHLI GHTS OF CHANGES A PPENDIX J Effectiv e April, 1995 Rev . 1 Page Summ ary Pag e J -1 3 Added s tat em ent of ref erenc e to t he r eturn aut hori zation n umber . Effectiv e June, 199 5 Rev. 1 .1 Page Summ ary — Fig ure J- 4. Up dated f igure to inclu de “S tatus gro up” and “K3 eff ” in calcu lat ions .
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Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management i World Class 3000 TA BLE OF CONT ENTS PREF ACE....................................................................................
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 ii Rosemount Anal yt ical Inc. A Division of Emerson Process Management World Class 3000 7-0 RETURN OF M A T ERIAL ....................................................................................
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management iii World Class 3000 LIST OF T ABLES Table 4-1. Automatic Calibrati on Param eters ................................................
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 iv Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 3000.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management P-1 World Class 3000 NOTE ! Only one p robe can b e calib rated at a tim e. Probe calibrations must be scheduled appropriately in multiple probe applic ations.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-2 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 IMPORT A NT S A FETY INS TRUCTIONS FO R THE WIRING A ND IN ST A LL A TION OF THIS A P P ARATUS The following safety instructions apply specificall y to all EU member states.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management P-3 World Class 3000 GLOSS ARY OF TERMS Abrasive Shield An option al com ponent th at shiel ds the pr obe f rom high veloci ty particu late e ntraine d in the f lue gas stream .
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-4 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Reference Air Provid es a k nown ox ygen conce ntration to the ref erence s ide of the ox ygen sensing cell.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management P-5 World Class 3000 WHAT YOU NEED TO KN OW BEFORE INSTA LLING A ND WIRING A ROSEMOU NT IFT 3000 INTELLIGENT FIELD TRA NSMITTER WITH WORLD CLASS 3000 PROBE 1.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-6 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 QUICK ST ART GUIDE Use this Quick Start Guide if ... 1. You are us ing a W orld Class 300 0 probe. 2. You are NOT using an y optional c omponents .
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management P-7 World Class 3000 QUICK ST ART GUIDE FOR IFT 3000 SYSTEMS Before using the Qu.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-8 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 BK GN WH PU SHIELD SHIELD SHIELD ST ACK TC - ST ACK TC + PRO.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management P-9 World Class 3000 QUICK REFE RENCE GUIDE IFT 3000 INTELLI GENT FIE LD TR ANSMITTER Performing a Manual (Semiautomatic) Calibration 1.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-10 Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 3000 HART COMMUNIC A TOR FAST KEY SEQUENCES Perform Calibr atio.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Spec ificat ions 1-1 World Class 3000 o HART Communicator FISHE.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-2 Description and Specificatio ns Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 1-2 SYST EM OVERVIEW a.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Spec ificat ions 1-3 World Class 3000 c.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-4 Description and Specificatio ns Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 9. An operat or can set up, c alibrat e, or troublesho ot the IFT in one of two ways: (a) Optio nal Gener al User I nterfac e (GUI).
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Spec ificat ions 1-5 World Class 3000 ST ANDARD OPTIONS DUCT ST ACK GASES CALIBRA TION GAS INSTRUMENT AIR SUPPL Y (REF .
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-6 Description and Specificatio ns Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 MPS 3000 CALIBRA TION GAS SEQUENCER HPS 3000 HPS 3000 (OPTIONAL) (OPTIONAL) Explosion Proof Required only for Hazardous Area Applications, otherwise use NEMA 4X.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Spec ificat ions 1-7 World Class 3000 After s electing t he probe m ounting loc ation, provisio n shou ld be m ade for a platf orm where the pr obe ca n be eas ily ser viced.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-8 Description and Specificatio ns Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-1 World Class 3000 SECTION 2 INSTALLATION 2-1 OX YGEN ANALYZER .
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-2 Installation Rosemount Analyt ical Inc. A Division of E m erson Process Management World Class 3000 ROSEMOUNT CAL GAS REF AIR FLANGE DIA. HOLE DIA. (4) HOLES EQ SP ON BC ANSI 4512C17H01 6.00 (153) 7.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-3 World Class 3000 SNUBBER DIFFUSION/ DUST SEAL ASSEMBL Y (P/N 4843B38G02) 7.00 (178) SEE T ABLE IV FOR FLANGE SIZES 3.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-4 Installation Rosemount Analyt ical Inc. A Division of E m erson Process Management World Class 3000 22.5 o B C 8 THREADED HOLES EQUALL Y SP ACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.D. A A T ABLE V .
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-5 World Class 3000 NOTE: ALL MASONR Y ST ACK WORK AND JOINTS EXCEPT ADAPTOR PLA TE NOT FURNISHED BY ROSEMOUNT .
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-6 Installation Rosemount Analyt ical Inc. A Division of E m erson Process Management World Class 3000 BRACE BARS (NOT BY ROSEMOUNT) 2.00 (51) NOTE: DIMENSIONS IN INCHES WITH MILLIMETERS IN P ARETHESES.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-7 World Class 3000 4. If using th e opti onal ceram ic dif fus or element, th e vee deflector mus t be cor- rectl y oriented.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-8 Installation Rosemount Analyt ical Inc. A Division of E m erson Process Management World Class 3000 c. Reference Air Package After the ox ygen anal yzing (pr obe) u nit is installe d, connec t the ref erence air set to the probe j unctio n box.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-9 World Class 3000 2-2 INTELLIGENT FIELD T RANSMITT ER (IFT) INST ALLATION a. Mech anical Installation The outl ine dra wing of the IFT m odule i n Figure 2- 4 sho ws m ounting centers and clearances .
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-10 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 Do not install jumper JM6 on the mi- croproc essor bo ard, o r JM1 o n the in - terconnect board, if an HPS is installed in the system.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-11 World Class 3000 NOTE General Wiring Recomme ndations To mai.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-12 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 FUSES FUSES NOTE: ALL FUSES (F1 THROUGH F5) ARE 5A @ 250 V AC, ANTI- SURGE, CASE SIZ E5X2 0M M , TYPE T T O IEC127, SCHURTER.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-13 World Class 3000 BK GN WH PU SHIELD SHIELD CAL RET NO GAS LO.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-14 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 OUT PUT JUMPER HPS Rem ove JM6 Probe ( No H.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-15 World Class 3000 JM7 JM6 J4 SW1 TO I/O BOARD 3D39513G REV TO.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-16 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 OUT PUT JUMPER HPS Rem ove JM1 Probe ( No HPS) Install J M1 Figure 2-11.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-17 World Class 3000 CLASS 1, DIVISION 1, GROUP B ENCLOSURE #10-32 UNF 2A THREADED INSERT (0.31 x 0.31 FROM CORNER OF PLA TE) 0.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-18 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 + + + + + + + + + - - - - - - - - - BK WH J.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-19 World Class 3000 JM7 I V MPS TERMINA TION BOARD MPS 3000 MUL.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-20 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 TRANSFORMER TRANSFORMER SCREW (2 PER CO VER) TERMINAL CO VERS FRONT SIDE TERMINAL STRIP (FROM ELECTRONICS) TERMINAL STRIP (FROM ELECTRONICS) 29850005 Figure 2-15.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-21 World Class 3000 1 2 NOTES: 100 V .A.C. OPERA TION REQUIRES TRANSFORMER P ART NUMBER 1M02961G02. REFER TO T ABLE 3-5 FOR PROPER SET POINT SELECTION.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-22 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 2-4 MULT IPROBE CALIBR A TION G AS SEQUENC ER INST ALLATION a. Mech anical Installation The outl ine dra wing of the MPS m odule in Figure 2- 18 sho ws m ounting cent ers and clearances .
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-23 World Class 3000 3. Connect the low O 2 c alibra tion gas to LOW GAS. T he calibrati on gas pres- sure shou ld be s et at 20 ps i (138 k Pa).
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-24 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 MPS TERMINA TION BOARD L E N LINE VOL T AGE.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-25 World Class 3000 NOTE Upon completing installation, make sure that the probe is turned on and operating prior to firing up the combustion pr ocess.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-26 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Setup 3-1 World Class 3000 SECTION 3 SETUP 3-1 OVER VIEW This section pro vides i nform ation on c onfigur ing the IFT 300 0 Intel ligent Fie ld Trans mitter .
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 3-2 Setup Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 automatic calibrat ions, set the A uto Cal pa- rameter to Yes. f. T he Output Tr acks setting deter mines whether the analog o utput track s the ox y - gen read ing duri ng a cal ibratio n.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Calibrati on 4-1 World Class 3000 SECTION 4 CA LIB RA TIO N 4-1 A N ALOG OUTPUT C A LIBR A TION For the ana log out put to p erform within the pub- lished s pecif icatio ns, it m ust be m anual ly cali- brated.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-2 Calibration Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 3000 2. Calibration Methods There ar e three c alibration m ethods: manual ( sem iautom atic), m anuall y ini- tiated a utomatic , and f ully autom atic.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Calibrati on 4-3 World Class 3000 255 Brim le y Road Scarboro ugh, Ontar io, Canada 416/266-3 161 SCOTT ENVIRONM ENT AL TECHNOLOGY, INC.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-4 Calibration Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 3000 REFERENCE AIR CONNECTION REFERENCE AIR SET FLOW METER INSTR. AIR IN LEAK TIGHT V AL VES 2 SCFH 5 SCFH PROBE (END VIEW) CALIBRA TE IN-PLACE FITTING CHECK VA LV E REG 0.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Calibrati on 4-5 World Class 3000 27270007 CALIBRA TION GAS KIT #1 (P/N 6296A27G01) Figure 4-2. Portable Rosemount Oxygen Calibration Gas Kit 2 Extra gas bottles ar e a vailable at: Rosem ount Anal ytical I nc.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-6 Calibration Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 3000 0.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Calibrati on 4-7 World Class 3000 PROBE (END VIEW) IFT CALIBRA TION GAS HPS OPTI.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-8 Calibration Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 3000 Table 4-1. Automatic Calibration Parameters Auto Cal YES/NO Set to YE S Outpu t Tracks YES/NO Set as desir ed to con- figure an alog outp ut track ing.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Ro s e m ount A na l y t i c al I n c . A D i v i s i on o f E m er s on P r o c ess M anage m ent Ca li bra t i on 4- 9 World Class 3000 Calibra ti.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4- 10 Ca li bra t i on Ro s e m ount A na l y t i c al I n c . A D i v i s i on o f E m er s on P r o c ess M anage m e nt World Class 3000.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI ) Operat ion 5-1 World Class 3000 SECTION 5 GENERAL.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-2 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 5-2 DELUXE VERSION .
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI ) Operat ion 5-3 World Class 3000 Table 5- 1. Samp le HEL P Messag es MENU, SUB-M ENU, HELP OR PA RA METE R NA ME ME S SA GE PROBE D ATA Press ENT ER k ey to acc ess DAT A m enu.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-4 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 5-8 CALIBR ATE O 2 SUB-M ENU The CALI BRATE O 2 sub- m enu (Table 5- 4) is used to ent er the c alibrat ion m ode.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI ) Operat ion 5-5 World Class 3000 (CONTINUED ON SHE.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-6 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 (CONTINUED ON SHEET 3) (CONTINUED ON SHEET 3) (CONTINUED FROM SHEET 1) See sheet 4 SLOPE CONST ANT SET POINT RESET SLOPE AND CONST 34.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI ) Operat ion 5-7 World Class 3000 (CONTINUED FROM S.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-8 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 (CONTINUED FROM SHEET 2) CALIBRA TION HIGH GAS LOW GAS AUTO CAL OUTPUT TRACKS CAL INTRVL NEXT CAL GAS TIME PURGE TIME RES ALARM 0.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI ) Operat ion 5-9 World Class 3000 (CONTINUED FROM SHEET 3) RANGE SETUP Log LIN Log LIN HIGH END LOW END 0.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-10 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Table 5- 4.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI ) Operat ion 5-11 World Class 3000 Table 5- 4.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-12 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Table 5-5. SETUP Sub-M enu SUB-MENU SELECT ION PAR A M ETERS DESCRIPTION Calibration High Gas ____% O 2 Value of hig h O 2 calibrat ion g as (0.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI ) Operat ion 5-13 World Class 3000 Table 5-5.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-14 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Table 5-5.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-1 World Class 3000 SECTION 6 TROU BLESHOOTI NG 6-1 OVER VIEW The s ystem troubl eshootin g desc ribes ho w to identif y and is olate f aults which m a y develop i n the Ox ygen Anal yzer S ystem .
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-2 Troubleshooting Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Table 6- 1. IF T Stat us Codes Off H eater po wer has b een turne d OFF b y the elec tronics .
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-3 World Class 3000 6-4 HE A TE R PROBL EM For all heater troub les ho otin g, al lo w at least 30 minutes for the oper ating t em perature to sta bi- lize.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-4 Troubleshooting Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Table 6-2. Heater Troubleshooting (continued) Problem Cause Corrective Action Status is HtrE r or OFF.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-5 World Class 3000 6-5 CELL PROBLEM For cell troubles hoot ing, as i n heater prob lems , you should allo w at least 30 minutes f or oper at- ing tem perature to stab ilize.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-6 Troubleshooting Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Table 6-3. Cell T roubleshooting (continued) Problem Cause Corrective Action Status is ResHi or CalEr.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-7 World Class 3000 6-6 IFT PROBLEM W hen an IFT probl em is suspec ted, look at the LED on the m icr oprocess or board.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-8 Troubleshooting Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 6-7 M PS PROBLEM MPS pro blems can occ ur with a s tatus of C Err, R Hi, TGLo w. The O 2 re ading ca n be 0% t o 99%, and pr obe dat a will be in the norm al ranges.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-9 World Class 3000 6-8 PERFORM ANCE PROBLEM (PROCE SS RESPON SE IS SUSP ECT) O 2 readings m a y not alwa ys agree with k nown process conditio ns.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-10 Troubleshooting Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Return of Materi al 7-1 World Class 3000 SECTION 7 RETURN OF MATERI AL 7-1 If f actor y repair of def ective equipm ent is re- quired, pr oceed as follo ws: a.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 7-2 Return of Material Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices 8-1 World Class 3000 SECTION 8 A P PENDICES A PPENDIX A. WORLD CLA SS 3000 OXYGEN A NALYZ ER (PROBE) A PPENDIX B. HPS 30 00 HEA TER POWER SU PPLY APPENDIX D.
Instruction Manual Appendix A Re v. 3.8 July 2002 A-0 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 2 3 NOTE: NOT ALL P ARTS SHOWN ARE A V AILABLE FOR PURCHASE SEP ARA TEL Y . FOR LIST OF A V AILABLE P ARTS, SEE T ABLE A-3.
Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices A-1 World Class 3000 A P PENDIX A , REV.
Instruction Manual Appendix A Re v. 3.8 July 2002 A-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Table A-1. Specifi cation s for O xygen Analyzing Equip ment. 1, 2 Probe lengt hs, nom inal ..........
Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices A-3 World Class 3000 A -2 PRO BE ASSEM BLY EXT ERIOR Prim ary probe ex .
Instruction Manual Appendix A Re v. 3.8 July 2002 A-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 d. Cell - General The c omponents which m ak e up the cell are machined to clos e tolera nces an d assem bled with c are to pr ovide ac curat e oxygen m easur ements .
Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices A-5 World Class 3000 CALIBRA TION GAS FITTING PROBE JUNCTION BOX COVER TERMINAL STRIP REFERENCE AIR FITTING 27270016 Figure A-6.
Instruction Manual Appendix A Re v. 3.8 July 2002 A-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 VIEW A VIEW B A B A B 15 o 2 .187 1 ON INSIDE BREAK FOR SMOOTH ROUNDED EDGE ON BOTH ENDS OF CHAMFER .187 6.
Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices A-7 World Class 3000 P0010 Figure A-8.
Instruction Manual Appendix A Re v. 3.8 July 2002 A-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 d.
Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices A-9 World Class 3000 06 GASKET AND HARDW ARE 6.50 (165.1) REF DRAIN A A STD 20 FT (6.1 M) CABLE 27.31 (693.67) CLEARANCE REQ FOR PROBE INSERTION AND REMOV AL FLANGE 06 01 02 03 04 05 GASKET AND HARDW ARE 4 3 6 19.
Instruction Manual Appendix A Re v. 3.8 July 2002 A-10 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 NOTES: REFERENCE AIR SUPPL Y CONNECTION BITE TYPE FITTING (P ARKER CPI) FOR 0.250 O.D. TUBING. 2 SCFH A T 3 PSIG (20.
Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-11 World Class 3000 Extended T emperat ure By-Pa ss Arran gements ( 2400 ° ° ° ° F; 1300 ° ° ° ° C) PART NO. GROUP CODE DESCRIPTION 1U0571 G01 3’ By-pas s Pack age with ANS I bolt patt er n.
Instruction Manual Appendix A Re v. 3.8 July 2002 A-12 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 PROBE TROUBLESHOOTING A -7 O VERVI EW The probe tr oub leshooting s ection descr ibes how to i dentif y and is olate fau lts whic h m ay de- velop in the prob e ass em bly.
Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-13 World Class 3000 Table A-2.
Instruction Manual Appendix A Re v. 3.8 July 2002 A-14 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Figure A-16.
Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-15 World Class 3000 Figure A-17.
Instruction Manual Appendix A Re v. 3.8 July 2002 A-16 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 NOTE ! SERVICE AND NORM AL MAINTENANCE UPON COMPLET ING INSTALL ATION, MAKE SU RE TH AT THE PROBE I S TURNED ON AND OPER ATING PRIOR TO FIRING UP T HE COM BUSTION PROCESS.
Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-17 World Class 3000 CELL EXTENSION WIRE (ORANGE) BOMB T AIL CONNECTO.
Instruction Manual Appendix A Re v. 3.8 July 2002 A-18 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 OPTIONAL CERAMIC DIFFUSION ELEMENT VEE DEFLECTOR HUB PIN WRENCH SETSCREW RET AINER CEMENT PORT CEMENT FILLET 21240026 Figure A -19.
Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-19 World Class 3000 Damage to th e dif fusion el ement m ay be- come appar ent dur ing cal ibratio n. Com pare probe resp onse wit h pre vious respo nse.
Instruction Manual Appendix A Re v. 3.8 July 2002 A-20 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 11. W ipe a heavy la yer of ant i-sei ze com - pound onto t he thr eads and m atin g surf aces of the diff usion hub an d retainer.
Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-21 World Class 3000 d.
Instruction Manual Appendix A Re v. 3.8 July 2002 A-22 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 term inal strip co uld ac t as add itional t her- mocouple junctio ns. T his coul d produc e a voltage th at woul d aff ect the ther moc ouple out put si gnal.
Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-23 World Class 3000 12 4 3 11 5 67 8 9 10 21240012 1. Snubber Diffusion El ement 2. Socket Hd Cap Screw [0. 25 in.-28 x 0.
Instruction Manual Appendix A Re v. 3.8 July 2002 A-24 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Do not use se alant w hen inst alling the stainless st eel tub es. Gas samples may become cont aminat ed.
Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-25 World Class 3000 REPLACEMENT PARTS Table A -3 .
Instruction Manual Appendix A Re v. 3.8 July 2002 A-26 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Table A-3 .
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices B-1 World Class 300 0 A PPENDIX B, REV .
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 TRANSFORMER TRANSFORMER TERMINAL CO VERS FRONT SIDE TERMINAL STRIP (FROM ELECTRONICS) TERMINAL STRIP (FROM PROBE) 35730002 Figure B-2.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices B-3 World Class 300 0 Table B-1. Specifications for Heater Power Supply Environm ental C lassification ..............
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 In operati on, when c onnected to the C RE 300 0 Control Ro om Electron ics, li ne voltag e pas ses through th e rela y (when on) and is convert ed into 44 vo lts b y the tra nsfor mer.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices B-5 World Class 300 0 HEA TER DOES NOT HEA T UP (DOES NOT INCREASE IN OUTPUT). SET METER* FOR 50 V AC. PLACE PROBES ON TERMINAL BLOCK J2, “FROM PROBE”, PROBE HEA TER.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 HEA TER OVERHEA TS. NOTE: ON INITIAL ST ARTUP THE TEMPERA TURE OF THE PROBE MA Y OVERHEA T TO A NOMINAL TEMP OF 800 ° C.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices B-7 World Class 300 0 PROBE HEA TER ST ART T O HEA T UP AND THEN LOOSES TEMPERA TURE. (MODEL TC200 ONL Y) CHECK P ARAMETER 35 ON TC200.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 SERVICE AND NORM AL MA IN T EN ANCE B-5 OVER VI EW This section d escr ibes ser vice an d rou tine maintenanc e of the HPS 300 0 Heater Power Suppl y Field Modu le.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices B-9 World Class 300 0 i. Making a note of the locat ion an d color of each wir e, disconn ect wires from term inal strip on m other b oard.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-10 Appendices Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 35730006 NO TE: NO T ALL P ARTS SHO WN ARE A V AILABLE FOR PURCHASE SEP ARA TEL Y . FOR LI ST OF A V AI LABLE P ARTS SEE T ABLE B- 2.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es B-11 World Class 300 0 LEGEND FOR FIGURE B-7 1. Enclosure Cover 2. Screw 3. Lockw asher 4. Terminal Cover 5. Stand Off 6.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-12 Appendices Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0.
Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices D-1 World Class 300 0 A PPENDIX D, REV 2.
Instruction Manual Appendix D Rev . 2.4 July 1998 D-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 PO WER SUPPL Y REGULA T OR TUBE SOLENOID MANIFOLD HOSE AD APTER CABLE GRIP TER MINA TION BOARD FLO WMETER 27270024 Figure D-2.
Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices D-3 World Class 300 0 CALIBRA TION GAS 1 (HIGH O ) 2 CALIBRA TION GAS 2.
Instruction Manual Appendix D Rev . 2.4 July 1998 D-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 REFERENCE PURGE NOTE: DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN P ARENTHESES. 3 "BEBCO" PURGE W ARNING NOTICE SUPPLIED WITH BEBCO UNIT AND TO BE INST ALLED ON MPS UNIT AS SHOWN.
Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices D-5 World Class 300 0 MPS 3000 TROUBLESH OOTING D-3 OVER VI EW This section d escr ibes troub leshoot ing f or the Multipro be Cal ibratio n Gas S equenc er.
Instruction Manual Appendix D Rev . 2.4 July 1998 D-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 YES YES NO NO SYMPTOM SOLENOID IS OPERA TING NORMALL Y . ENSURE THA T A SUFFICIENT SUPPL Y OF CALIBRA TION GAS IS A V AILABLE.
Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices D-7 World Class 300 0 SERVICE AND NORM AL MA IN T EN ANCE D-5 OVER VI EW This section d escr ibes ser vice an d rou tine maintenanc e of the MPS 30 00 Mu ltiprobe Cali- bration Gas Seq uencer.
Instruction Manual Appendix D Rev . 2.4 July 1998 D-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 49 49 50 53 53 41 31 54 14 34 54 1 17 16 18 15 26 .
Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices D-9 World Class 300 0 LEGEND FOR FIGURE D-6 1. Enclosure 2. Screw 3. Plug 4. Cable Grip 5. Fitting 6. Hose Adapter 7. Pressure Switch 8.
Instruction Manual Appendix D Rev . 2.4 July 1998 D-10 Appendices Rosemount Analyt ical Inc. A Divisi on of Emerson Process Management World Class 300 0 D-10 FLOWM ETER ADJUST M ENTS There ar e two flowm eters per flowm eter ass em - bly. The top flo wmeter is factor y set to 5 sc fh.
Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices D-11 World Class 300 0 REPLACEMENT P A RTS Table D- 3. Replacemen t Parts for th e Mu ltiprobe T est Gas Seq uencer FIGURE and INDEX No.
Instruction Manual Appendix D Rev . 2.4 July 1998 D-12 Appendices Rosemount Analyt ical Inc. A Divisi on of Emerson Process Management World Class 300 0.
Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices E-1 World Class 3000 A PPENDIX E, REV .
Instruction Manual Appendix E Re v. 4.5 June 1999 E-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 e.
Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices E-3 World Class 3000 PROBE ZERO CROSSING DETECTOR TRIAC RELA Y TO HEA TER COLD JUNCTION TEMP .
Instruction Manual Appendix E Re v. 4.5 June 1999 E-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 IFT 3000 TR OUBLESHO OTING E-3 OVER VIEW The IFT troubles hooting s ection descr ibes ho w to identif y and isola te fau lts whic h m ay deve lop in the IFT .
Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices E-5 World Class 3000 Figure E-3.
Instruction Manual Appendix E Re v. 4.5 June 1999 E-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 YES YES OXYGEN ANAL YZER SYSTEM IS EQUIPPED WITH HPS 3000. CHECK JUMPERS JM6 ON MICROPROCESSOR BOARD AND JM1 ON INTERCONNECT BOARD ARE INST ALLED.
Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices E-7 World Class 3000 Table E-2. GUI Equipped IFT Fault Finding SYM PTOM COMPONENT F AILURE 1. Display is blank . Poss ible fai lure wit hin IFT .
Instruction Manual Appendix E Re v. 4.5 June 1999 E-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 SERVICE AND NORM AL MA IN TEN ANCE E-5 OVER VIEW This section d esc ribes ser vice an d rou tine maintenanc e of the Inte lligent Fi eld T ransm itter.
Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices E-9 World Class 3000 1. Cable 2. Machine Screw, M 3 x 8 mm 3. Lockwasher, 3 mm (Note 2) 4. Power Supply Board 5. Fuses, 5 Amp 6.
Instruction Manual Appendix E Re v. 4.5 June 1999 E-10 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 l.
Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es E-11 World Class 3000 u. Conn ect cable ( 1) to the recept acle on m i- croproc essor boar d (11). Rec onnect G UI assem bly cable to r eceptac les on m icro- process or board if IFT is equippe d with G UI.
Instruction Manual Appendix E Re v. 4.5 June 1999 E-12 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 i. Replace pro tective c over ( 13) an d secure with washer s (15) and screws (14). j. Close co ver door ( 16) an d secur e with screws (1 7).
Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es E-13 World Class 3000 8. Splice heat er wire to new heater (21) and attach new heater to heater mounting p late (20) . 9.
Instruction Manual Appendix E Re v. 4.5 June 1999 E-14 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 1 2 3 4 5 6 7 10 A 11 12 8 9 13 14 19 18 17 16 15 A B B 20 21 22 23 NOTES: 1. 2. LETTERS INDICA TE WIRE CONTINUITY ; A T O A AND B TO B.
Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es E-15 World Class 3000 REPLACEMENT PARTS Table E- 3.
Instruction Manual Appendix E Re v. 4.5 June 1999 E-16 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000.
Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -1 World Class 3000 A PPENDIX J, REV 1.
Instruction Manual Appendix J Rev. 1.1 June 1995 J-2 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 b. Device Descriptio n The HART (High way Addr essable Rem ote Trans ducer) Comm unic ator is a hand-he ld comm unications inter face dev ice.
Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -3 World Class 3000 INSTALLATION J-4 HART COMM UNICATOR SIGN AL LIN.
Instruction Manual Appendix J Rev. 1.1 June 1995 J-4 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Explosions can result in death or se ri- ous injury. Do not make connections to the HART Communicator's serial port or NiC ad recharg er ja ck in an ex- plosive atmosphere.
Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -5 World Class 3000 R L < 250 Ω INTELLIGENT FIELD TRANSMITTER .
Instruction Manual Appendix J Rev. 1.1 June 1995 J-6 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 OPERATION J-6 OFF-LINE AND ON-LINE OPERA TION S The HART Comm unicator can be oper ated bot h off-line and on-l ine.
Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -7 World Class 3000 Oxygen Efficiency Stack O cell CJtemp 2 VIEW FL.
Instruction Manual Appendix J Rev. 1.1 June 1995 J-8 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED ON .
Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -9 World Class 3000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED .
Instruction Manual Appendix J Rev. 1.1 June 1995 J-10 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 TROU BLESHOOTI NG J-8 OVER VIEW If the HART Comm .
Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendic es J-11 World Class 3000 DOES HART UNIT HA VE POWER ? DOES HART UNIT IN.
Instruction Manual Appendix J Rev. 1.1 June 1995 J-12 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 NO NO NO NO NO NO YES YES YES YES YES YES > IS LOAD RESIST ANCE 250 OHMS ? (CONTINUED FROM SHEET 1 OF 2) CONNECT THE HART UNIT TO THE 4-20 mA SIGNAL LOOP .
Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendic es J-13 World Class 3000 RETURNING EQUIPMENT TO THE FA CTORY J-10 If f actor y rep air of def ective equipm ent is r e- quired, pr oceed as follo ws: a.
Instruction Manual Appendix J Rev. 1.1 June 1995 J-14 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices 9-1 World Class 3000 SECTION 9 INDEX This index is an alphab etized listing of par ts, term s, and proc edures having t o do with the H az- ardous Area Ox ygen/Com bustibles Tr ansm itter.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 9-2 Index Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 3000 Pushbutto n Regu lator, 4-5 Q Quick Refer ence Chart,.
3573 365 6 / 7-02 ROSEMO UNT WA RRA NTY Rosem ount warrants that the equipm ent m anuf actured and s old b y it will, upon s hipm ent, be free of def ects in workm anship or m aterial.
Instruction Manual IB-106-300NH Re v. 4.2 July 2002 © Rosemount Analytic al Inc. 2002 Emerson Process Management Rosemount A nal ytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.
An important point after buying a device Emerson B-106-300NH (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson B-106-300NH yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson B-106-300NH - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson B-106-300NH you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson B-106-300NH will certainly help you make a decision on the purchase.
If you already are a holder of Emerson B-106-300NH, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson B-106-300NH.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson B-106-300NH. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson B-106-300NH along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
