Instruction/ maintenance manual of the product 610 Emerson
Go to page of 112
AC P ow er For Business-Criti cal C on tinuity™ Li eber t S er ie s 61 0 ™ UPS Install ation M anual - 500-750kV A, 60Hz, Three Pha s e Multi-Module.
B ATTERY C ABINET P RECAUTIONS The following warning appl ies to all battery ca binets supplied with UPS systems. Addit ional warnings and cautions applicab le to battery cabinets may be found in: • Important Safety Instructions —page 1 • Section 2.
i T ABLE OF CONTENTS B ATTERY C ABINET P RECA UTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I NSIDE F RONT C OVER C ONTACTIN G L IEBERT FOR S U PPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I NSIDE F RONT C OVER I MPORT ANT S AFETY I NSTRUCTIO NS .
ii FIGURES Figure 1 Multi-Module 500 to 750kVA UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Figure 2 UPS Multi-Module Unit block diag ram . . . . . . . . . . . . . . . . . . . . . . . . . .
iii Figure 43 Shipping split deta il, 625-750kVA, 12-p ulse rect ifier with bottom entry wireway . . . . . . . . . . . . 62 Figure 44 Battery power pack system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv TA B L E S Table 1 Abbreviations for circuit breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Table 2 Power wiring terminals, factory supplied . . . . . . . . . . . . . . . . . . . . . .
1 I MPORT ANT S AFETY I NSTRUCTIONS SA VE THESE INSTRUCTIONS This manual co ntains important instructio ns that should be followed du ring installation of y our Series 610 UPS and batteries. Read this manual thorou ghly, paying specia l attention to the sections that appl y to your installation, before working with the UPS.
2 ! CAUTION This unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC rules and EN55002 2. These limits provide reasonable protect ion against harmful interference in a commercial environment.
Installation Consideratio ns 3 1.0 I NST ALLATION C ONSIDERATIONS Install your Series 610 UPS i n accordance with the submittal drawing package and the fol lowing pro- cedures. A Liebert authorized representative must perform the initial system check-out and start-up to ens ure proper system operation.
Installation Consideratio ns 4 10. A breaker coordination study sh ould be performed to ensure pr oper handling of fault currents. Figure 1 Multi-Module 500 to 75 0kV A UPS Figure 2 UPS Multi-Module U.
Installation Consideratio ns 5 1.1 T ypes of System Control Cabinets 1. SCCT is a stand-alone ca binet containing system c o ntrol logic for up to six UPS modules, static bypass switch, manually operat ed disconnects for the static bypass switch, and two motor- operated system breakers.
Unloading and Han dling 6 2.0 U NLOADING AND H ANDLING With the exception of the 500kVA unit with 6-pulse rectifier, UPS modul es are shipped in split cabi- nets to allow ease of handling. Because the weight distribution in the cabine ts is uneven, use extreme care during handli ng and transport.
Inspections 7 3.0 I NSPECTIONS 3.1 External Inspections 1. While the UPS system is still on the truck, in spect the equipment and sh ipping container(s) for any signs o f damage or mis handling. Do not attempt to install the system if damage is apparent.
Equipment Loca tion 8 4.0 E QUIPME NT L OCATION 1. Handle cabinet( s) in accordance with the safety pre cautions in this manual, especially in these sections: • Battery Cabinet Precautions —inside front cover • Important Safety Instructions —page 1 • 2.
Battery Installation 9 5.0 B ATTERY I NST ALLATION 5.1 Battery Safety Precautions Servicing of batteries should be performed or supe rvised by personnel know ledgeable of ba tteries and the required precautions. Keep unauthorized person nel away from batteries.
Battery Installation 10 5.2 Battery Safety Precautions in French Per CSA Requirement s Instructions Import antes Concernant La Sécurité Conserver Ces Instructio ns ! AVERTISSEMENT Respecter toutes les consignes de sécurité ap plicables à l'installation , le chargement ou l'entretien des batteries.
Battery Installation 11 5.3 Battery Cabinet s Optional battery cabin ets are available from Liebe rt and other qualified ven dors. Consult your sub- mittal package for details. Several models of optiona l battery cabinets with varying run ti mes are avai lable.
Battery Installation 12 5.4 Open-Rack Batteries When batteries other than Liebert battery cabinets are used, a remote battery disconnect switch with overcurrent protection is required per the National Electrical Code.
Configuring Y our Neutral and Ground Connections 13 6.0 C ONFIGURING Y OUR N EUTRAL AND G ROUND C ONNECTIONS Improper groundi ng is the larges t single cause of UPS installation and start-up proble ms. This is not an easy subject, since grounding te chniques vary significantly from s ite to site, depending on several factors.
Configuring Y our Neutral and Ground Connections 14 6.1 Preferred Grounding Configur ation, Wye-Conn ected Service The most common configuration of Series 610 UP S Multi-Mod ule Systems is with 480 VA.
Configuring Y our Neutral and Ground Connections 15 6.2 Alternate Grounding Configur ation, Wye-Connected Service This configuration must NOT be used when single -phase loads are directly connected to the UPS. The alternate configuration is simil ar to that shown in 6.
Configuring Y our Neutral and Ground Connections 16 6.3 Preferred Grounding Configur ation With Isolated Byp ass Another configuration in this power range is the Multi-Module System with 480 or 600 VAC input, 208 VAC output, a Bypass Isolation Transformer and a connected lo ad consisting of multiple distribu- tion panelboards or switchboard s.
Configuring Y our Neutral and Ground Connections 17 6.4 Alternate Grounding Conf iguration, Non-Isolated A few applications in this power range have 20 8 VAC input and ou tput, and a connecte d load c.
Configuring Y our Neutral and Ground Connections 18 6.5 Grounding Configuration, Corner-Grounded Delt a or Impedance-Grounded Wy e As previously mentioned, Series 610 SCC requires a bypass input neutral for sensing and monitoring.
Configuring Y our Neutral and Ground Connections 19 Figure 9 Preferred grounding conf iguration, impedance-grou nded wye These configurations have the same restrictions as explained in 6.2 - Alternate Grounding Config- uration, Wye-Connected Service , except for the wye input.
Configuring Y our Neutral and Ground Connections 20 6.6 Preferred Grounding Confi guration, Battery Systems Open-rack battery systems , depending on local code requirem ents and customer preference, are normally: 1. Floating (ungrounded), 2. Center-tapped and floating or 3.
Wiring Consid erations 21 7.0 W IRING C ONSIDERATIONS Refer to Appendix A and drawings in 10.0 - Installation Drawings . Determine AC currents for your system (kVA, voltage and opti ons). Also refer to the equipmen t nameplate for the model number, rating and voltage.
Wiring Consid erations 22 7.1 Power Wiring 1. Power wiring—rectifier inpu t, bypass input, UPS output and battery cables—must be run in individual, separa te conduits or cable trays.
Wiring Consid erations 23 Figure 1 1 Power single line diagrams, Multi-Module configuratio ns* I R CB2 Output SBB I R I R CB2 CB2 #2 UPS CB1 #1 UPS CB1 #3 UPS CB1 RIB RI B BIB RIB SCCI SCCI / SCCC (ca.
Wiring Consid erations 24 7.2 Control Wiring Control wiring must be flexible stra nded, tinned co pper and run in individual separate steel conduits. Control wiring must be separated from po wer wiring. In addition, each control wiring cable group should be run in a separate conduit to minimize control si gnal interference.
Wiring Consid erations 25 7.3 Battery Wiring The UPS may be suppli ed with battery cab inets or a rack-mounted battery system. Power wiring to the battery cabinet connects positive , negative and ground po wer cables from the bat- tery cabinet to the associated UPS.
Wiring Connections 26 8.0 W IRING C ONNECTIONS 8.1 Specific Connections Refer to the drawings in thi s manual and any oth er drawings provided b y Liebert for this installa tion. Make all of the following connections: 1. AC power cables from input power source circu it breaker (RIB) to each UPS Module Input.
Wiring Connections 27 6. The UPS System Control Cabinet (SC C) neutral mus t be connected to one comm on point and solidly grounded per requirements of the National Electrical Code. The ground connection inside the UPS SCC/switchgear cabinet may be required by the power wiring configuration at your site.
Wiring Inspection 28 9.0 W IRING I NSPECTION 1. Verify all power connections are tighte ned per the torque speci fications in Table 3 . 2. Verify all control wire terminations are tight. 3. Verify all power wires and conne ctions have proper spacing betw een exposed surfaces, phase-to - phase and phase-to-ground.
Wiring Inspection 29 T able 4 Field-supplied lugs One-Hole Lugs T & B 1 Lug Style Wire Size Bolt Size (in.) Tongue Width (in.) T & B 1 P/N Liebert P/N 1 Stak-On #1 AWG 3/8 0.76 H973 12-714255-46 2 1/0 AWG 3/8 0.88 J973 12-714255-56 3 2/0 AWG 3/8 1.
Wiring Inspection 30 T able 5 T able 310-16, Nat ional Electrical Code (Reprint) Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60° to 90°C (140° to 194°F) 1 Not More Than Three Conductors in Raceway or Cable or Earth (Directl y Buried), Based on Am bient Temperature of 30°C (86°F) SIZE TEMPERATURE RATING OF CONDUCTOR.
Installation Drawings 31 10.0 I NST ALLATION D RAWINGS Figure 12 One-line diagram, two-module p arall el syste m with two-breaker maintenanc e byp ass 97-797600-16 9 Rev .
Installation Drawings 32 Figure 13 One-line diagram, four-module p arallel sy stem with three-breaker maint enance byp ass 97-797600-176 Rev . 03.
Installation Drawings 33 Figure 14 Outline drawing, 500kV A Multi-Module U PS, 6-puls e rectifier , 480V input, 480/277V output 88-797658-84 Rev . 10.
Installation Drawings 34 Figure 15 T erminal det ails, 500kV A Multi-Module UPS, 6-pulse rectifier , 480V input, 480/277V output 88-797658-94 Rev . 08.
Installation Drawings 35 Figure 16 Outline drawing, 500kV A Multi-Module U PS, 6-puls e rectifier , 600V input, 600/346V output 88-797657-26 Rev . 03.
Installation Drawings 36 Figure 17 T erminal det ails, 500kV A Multi-Module UPS, 6-pulse rectifier , 600V input, 600/346V output 88-797657-95 Rev . 03.
Installation Drawings 37 Figure 18 Outline drawing, 500kV A Multi-Module UPS, 12-pulse rect ifier 88-797657-25 Rev . 06.
Installation Drawings 38 Figure 19 T erminal det ails, 500kV A Multi-Module UPS, 12-pulse rectifier 88-797657-92 Rev . 08.
Installation Drawings 39 Figure 20 Outline drawing, 625-750kV A Multi-Module UPS, 6-pulse rectifier 88-797668-84 Rev . 06.
Installation Drawings 40 Figure 21 T erminal det ails, 625-75 0kV A Multi-Module UPS, 6-pulse rectifier 88-797668-90 Rev . 07.
Installation Drawings 41 Figure 22 Outline drawing, 625-750kV A Multi-Module UPS, 12-pulse rectifier 88-797665-29 Rev . 07.
Installation Drawings 42 Figure 23 T erminal det ails, 625-75 0kV A Multi-Module UPS, 12-pulse rectifier 88-797665-90 Rev . 09.
Installation Drawings 43 Figure 24 Outline drawing, 500kV A Multi-Module U PS, 12- pulse rectifi er wi th bottom entry wire way 88-797656-66 Rev . 05.
Installation Drawings 44 Figure 25 T erminal det ails, 500kV A Multi-Module UP S, 12-pulse re ct ifier with botto m entry wire way 88-797656-86 Rev . 04.
Installation Drawings 45 Figure 26 Outline drawing, 625-750kV A Multi-Module UPS, 6-pulse rectifier with bottom entry wirewa y 88-797668-66 Rev . 05.
Installation Drawings 46 Figure 27 T erminal det ails, 625-750kV A Multi-Module UPS, 6-p ulse rectifie r with bottom entr y wi reway 88-797668-86 Rev .
Installation Drawings 47 Figure 28 Outline drawing, 625-750kV A Multi-Module UPS, 12-pulse rectifier with bottom entry wireway 88-797664-68 Rev . 05.
Installation Drawings 48 Figure 29 T erminal det ails, 625-75 0kV A Multi-Module UPS, 12-pulse rectifier with bottom ent r y wireway 88-797664-88 Rev .
Installation Drawings 49 Figure 30 T erminal det ails, 750kV A/675kW Multi-Module UPS, 12-pulse rectifier with bottom entry wireway 88-797677-65 Rev . 04.
Installation Drawings 50 Figure 31 Base mounting p atterns, 500kV A module, 6-pulse rectifier 88-797613-16 Rev . 06.
Installation Drawings 51 Figure 32 Base mounting p atterns, 500kV A module, 12-pulse rectifier 88-797613-22 Rev . 04.
Installation Drawings 52 Figure 33 Base mounting p atterns, 500kV A module, 12-pulse rectifier with bottom entry wireway 88-797613-28 Rev . 04.
Installation Drawings 53 Figure 34 Base mounting p atterns, 625-750k V A module, 6-pulse rectifier 88-797613-20 Rev . 04.
Installation Drawings 54 Figure 35 Base mounting p atterns, 625-750k V A module, 6-pulse rectifier with bot t om entry wireway 88-797613-29 Rev . 04.
Installation Drawings 55 Figure 36 Base mounting p atterns, 625-750k V A module, 12-pulse rectifier 88-797613-19 Rev . 04.
Installation Drawings 56 Figure 37 Base mounting p atterns, 625-750k V A module, 12-pulse rectifier with bottom ent ry wireway 88-797613-27 Rev . 05.
Installation Drawings 57 Figure 38 Shipping split det ail, 5 00kV A, 12-pulse re ctifier 88-797612-01 Rev . 04.
Installation Drawings 58 Figure 39 Shipping split det ail, 500kV A, 12 -pulse rectifier wi th bottom entry wi reway 88-797612-08 Rev . 04.
Installation Drawings 59 Figure 40 Shipping split det ail, 625 -750kV A, 6-pulse rect ifier 88-797612-04 Rev . 04.
Installation Drawings 60 Figure 41 Shipping split det ail, 625-750k V A, 6-pulse rectifier wit h bottom entry wireway 88-797612-09 Rev . 05.
Installation Drawings 61 Figure 42 Shipping split det ail, 625-750kV A, 12-pul se rectifier 88-797612-03 Rev . 05.
Installation Drawings 62 Figure 43 Shipping split det ail, 625-750k V A, 12-pulse rectifier wit h bottom entry wireway 88-797612-07 Rev . 05.
Installation Drawings 63 Figure 44 Battery power p ack system 88-797616-03 Rev . 08.
Installation Drawings 64 Figure 45 Battery power p ack, Size A 88-797616-01 Rev . 10.
Installation Drawings 65 Figure 46 Line-up det ail, 300- 500kV A Single- or Multi-Module System with battery cabinet s 88-797607-63 Rev . 04.
Installation Drawings 66 Figure 47 Outline drawing, System Control Cabinet (SCCT), 200- 1200A 88-797614-01 Rev . 08.
Installation Drawings 67 Figure 48 Base mounting p atterns, System Co ntrol Cabinet (SCCT), 20 0- 1200A 88-797613-71 Rev . 08.
Installation Drawings 68 Figure 49 Outline drawing, System Control Cabinet (SCCT), 1600 -2000A 88-797614-02 Rev . 07.
Installation Drawings 69 Figure 50 Base mounting p atterns, System Co ntrol Cabinet (SCCT), 16 00 -2000A 88-797613-78 Rev . 07.
Installation Drawings 70 Figure 51 Outline drawing, System Control Cabinet (SCCT), 2500 -3000A 88-797614-03 Rev . 08.
Installation Drawings 71 Figure 52 Base mounting p atterns, System Co ntrol Cabinet (SCCT), 25 00 -3000A 88-797613-73 Rev . 06.
Installation Drawings 72 Figure 53 Outline drawing, System Control Cabinet (SCCT), 4000A 88-797614-04 Rev . 08.
Installation Drawings 73 Figure 54 Base mounting p atterns, System Co ntrol Cabinet (SCCT), 40 00 A 88-797613-72 Rev . 07.
Installation Drawings 74 Figure 55 Control connection location di agr am, Mult i-Module System, 300-500kV A 96-797619-58A Rev . 03.
Installation Drawings 75 Figure 56 Control connection location diag ram, Mult i-Module System, 625 & 750kV A 96-797619-66A Rev . 03.
Installation Drawings 76 Figure 57 Control connection location diagram, SCCT 96-797619-88A Rev . 04.
Installation Drawings 77 Figure 58 Control wiring, external inte rconnect diagram, Multi-Module System 96-797619-51A Rev . 03.
Installation Drawings 78 Figure 59 Control wire list, external inter connections , st andard wiring, Multi-Module Sy stem, UPS module, Cable Group #1 96-797619-60 Rev .
Installation Drawings 79 Figure 60 Control wire list, external interconnections, st andard wiring, Multi-Module Sys tem, System Control Cabinet, Part 1 of 3, Cable Groups #2 & #3 96-797619-19A Rev .
Installation Drawings 80 Figure 61 Control wire list, external interconnections, st andard wiring, Multi-Module Sys tem, System Control Cabinet, Part 2 of 3, Cable Groups #5 & #6 96-797619-20 Rev .
Installation Drawings 81 Figure 62 Control wire list, external interconnections, st andard wiring, Multi-Module Sys tem, System Control Cabinet, Part 3 of 3, Cable Group #8 96-797619-21 Rev .
Installation Drawings 82 Figure 63 Control wire list, external interconn ections, Multi-Module System, re mote st atus p anel option, Cable Group #4 96-797619-130 Rev .
Installation Drawings 83 Figure 64 Control wire list, external interconn ections, Multi-Module System (SCC wit h moment ary duty st atic switch), cu sto mer alarm interface option, Cable Gr oup #9 96-797619-28 Rev .
Installation Drawings 84 Figure 65 Control wire list, external interconne ct ions, Mu lt i- Module Sys te m, al arm s t atus contact s option, Cable Group #14 96-797619-128 Rev .
Installation Drawings 85 Figure 66 Control wire list, external interconn ections, Multi-Module System, ba ttery temperature sensor option, Cable Group #15 96-797619-62 Rev .
Installation Drawings 86 Figure 67 Control wire list, external interconn ections, Multi-Module System, maint ena nce byp ass interlock option, Cable Group #7 96-797619-90 Rev .
Installation Drawings 87 Figure 68 Control wire list, external intercon necti ons, Multi- Module System, SNMP interfac e option, Cable Group #26 96-797619-91 Rev .
Installation Drawings 88 Figure 69 Control wire list, external interconnect ions, Multi-Module Syst em, Mo dule 1/SCC, Ca ble Group s #20 & #21 96-797619-52A Rev .
Installation Drawings 89 Figure 70 Control wire list, external interconnect ions, Multi-Module Syst em, Mo dule 2/SCC, Ca ble Group s #20 & #21 96-797619-53A Rev .
Installation Drawings 90 Figure 71 Control wire list, external interconnect ions, Multi-Module Syst em, Mo dule 3/SCC, Ca ble Group s #20 & #21 96-797619-54A Rev .
Installation Drawings 91 Figure 72 Control wire list, external interconnect ions, Multi-Module Syst em, Mo dule 4/SCC, Ca ble Group s #20 & #21 96-797619-55A Rev .
Installation Drawings 92 Figure 73 Control wire list, external interconnect ions, Multi-Module System, Module 5/SCC, Cable Group s #20 & #21 96-797619-56A Rev .
Installation Drawings 93 Figure 74 Control wire list, external interconnect ions, Multi-Module System, Module 6/SCC, Cable Group s #20 & #21 96-797619-57A Rev .
Installation Drawings 94 Figure 75 Outline drawing, single- breaker module battery disconn ect, 3 00, 450, 600, 80 0, 1000, 1200A 88-797616-09 Rev . 08.
Installation Drawings 95 Figure 76 Outline drawing, single-breaker module battery dis connect, 1400A T/1600A T/2000A T/2500A T 600VDC circuit br eaker 88-797616-13 Rev .
Installation Drawings 96 Figure 77 Outline drawing, dual-breaker modul e battery disconn ect, 600, 800, 1 000, 1200A 88-797616-07 Rev . 08.
Installation Drawings 97 Figure 78 Outline drawing, remote st atus p anel, surface mount 88-791617-01 Rev . 05.
Installation Drawings 98.
Site Planning Data, Series 610, 500-750kV A, Multi-Module Systems 99 A PPENDIX A-S ITE P LANNING D AT A , S ERIES 610, 500-750 K VA , M ULTI -M ODULE S YSTEMS Notes for T ables 6 - 7 1. Nominal rectifi er AC input current (c onsi dered continuous) is based on full rated output load.
Site Planning Data, Series 610, 500-750kV A, Multi-Module Systems 100 T able 6 Site planning dat a—600V input UPS Rating AC Output Voltage Options Rect ifier AC Input Current Inverter Output Current Required Battery Disconnect Rating (A) Max. Battery Current at End of Discharge (A) Max.
Site Planning Data, Series 610, 500-750kV A, Multi-Module Systems 101 T able 7 Site planning dat a—480V input UPS Rating AC Output Voltage Options Rect ifier AC Input Current Inverter Output Current Required Battery Disconnect Rating (A) Max. Battery Current at End of Discharge (A) Max.
Site Planning Data, Series 610, 500-750kV A, Multi-Module Systems 102 System Control Cabinet s Multi-Module Sys tems are provided w ith a System Control Cabinet. Cabinets are available to match l oad current. Table 8 shows dimensions and weights for SCCT cabinets.
Site Planning Data, Series 610, 500-750kV A, Multi-Module Systems 103 NOTES.
Site Planning Data, Series 610, 500-750kV A, Multi-Module Systems 104.
.
EmersonNetworkPower.com Ensuring The Hi gh Av ailabilit y Of Mission-Critic al Dat a And Ap plic ations. Emerson Net work P owe r , the global leader in enabling business-critical continuity , ensures.
An important point after buying a device Emerson 610 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson 610 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson 610 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson 610 you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson 610 will certainly help you make a decision on the purchase.
If you already are a holder of Emerson 610, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson 610.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson 610. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson 610 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
