Instruction/ maintenance manual of the product 396RVP Emerson
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R etracta ble pH/ORP Sensors Instruction Manual PN 51-396R/rev .J February 201 1 Model 396R and 396R VP.
DANGER HAZARDOUS AREA INST ALLA TION Installations near flammable liquids or in hazardous area locations must be carefully evaluated by qualified on site safety personnel.
MODEL 396R pH/ORP T ABLE OF CONTENTS MODEL 396R AND 396RVP RETRACT ABLE pH/ORP SENSORS T ABLE OF CONTENTS Section Title Page 1.0 DESCRIPTION AND SPECIFICA TIONS........................................................... 1 1.1 Features and Applications .
MODEL 396R pH/ORP T ABLE OF CONTENTS LIST OF FIGURES Figure No. Title Page 1-1 Cross Section Diagram of the TUpH Reference T echnology ............................ 1 2-1 Exploded View of Ball V alve Kit PN 23240-00 used with process connector . PN 23166-00 (or PN 23166-01) .
1.1 FEA TURES AND APPLICA TIONS The Model 396R and 396RVP Sensors are specifically designed for improved life in harsh, dirty applications where a separate sample stream is dif ficult to provide and greater insertion depths are required. Model 396R is designed for use with a 1-1/4 in.
MODEL 396R pH/ORP SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS MODEL 396R Measured Range: ORP: -1500 to 1500mV pH: 0 to 14 Percent Linearity Over pH Range: Wetted Materials: Polypropylene, EPDM, tit anium, glass, (platinum: ORP only) Process Connections: 1-1/2 or 1-1/4 in.
3 MODEL 396R pH/ORP SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1.3 ORDERING INFORMA TION The Model 396R Sensor is housed in a titanium tube, with a polypropylene reference junction and tit anium solu- tion ground for use with a ball valve (order separately) for hot t ap applications.
4 T ABLE 1-2. OTHER ACCESSORIES FOR MODEL 396R T ABLE 1-1. COMMONL Y USED ACCESSORIES FOR MODEL 396R P ART DESCRIPTION 22698-00 Preamplifier plug-in for J-box, for Model 1003, 22698-02 Preamplifier pl.
T ABLE 1-4. OTHER ACCESSORIES FOR MODEL 396R VP P ART DESCRIPTION 22698-00 Preamplifier plug-in for junction box, for Model 1003, 22698-02 Preamplifier plug-in for junction box, for Models 1 181, 1050.
6 MODEL 396R pH/ORP SECTION 2.0 INST ALLA TION SECTION 2.0 INST ALLA TION 2.1 UNP ACKING AND INSPECTION. Inspect the out side of the carton for any damage. If damage is detected, contact the carrier immediately . Inspect the instrument and hardware. Make sure all items in the packing list are present and in good condition.
6. While holding the sensor in position, tighten the hex nut of the male connector to firmly secure the sensor in place. When the hex nut is tightened, the T eflon ferrule inside the compression fitting clamps the sen- sor tube. NOTE A st ainless steel ferrule is available if the T eflon ferrule does not inadequately grip.
8 MODEL 396R pH/ORP SECTION 2.0 INST ALLA TION JUNCTION BOX IS OPTIONAL FIGURE 2-2. T ypical Mounting Configurations for Model 396R FIGURE 2-3. T ypical Mounting Configurations for Model 396RVP.
9 MODEL 396R pH/ORP SECTION 2.0 INST ALLA TION FIGURE 2-4. Dimensional Drawing — Model 396R with Optional Ball V alve PN 23765-00 Note: Add five (5) inches to dimension A if mounting a sensor head junction box onto the sensor .
10 MODEL 396R pH/ORP SECTION 2.0 INST ALLA TION FIGURE 2-5. Dimensional Drawing — Model 396R with Optional Ball V alve PN 23240-00 Note: Add five (5) inches to dimension A if mounting a sensor head junction box onto the sensor .
11 MODEL 396R pH/ORP SECTION 2.0 INST ALLA TION 36” 36” FIGURE 2-6. Dimensional W arning Label for Model 396R Hemi Bulb Sensors and Sensor Diagram Note: Pressure rating for flat glass sensors is 100-790 kPa (0-100 psig). Front Side 396R-21 Note: Retraction Pressure 4.
12 MODEL 396R pH/ORP SECTION 2.0 INST ALLA TION FIGURE 2-7. Dimensional Drawing — Model 396RVP with Optional 1-1/2 inch Ball V alve PN 23240-00 WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH.
MODEL 396R pH/ORP SECTION 2.0 INST ALLA TION FIGURE 2-8. Dimensional Drawing — Model 396RVP with Optional 1-1/4 inch Ball V alve PN 23765-00 INCH MILLIMETER 13.
14 MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R SECTION 3.0 WIRING MODEL 396R WIRING MODEL 396R. Make electrical connections as shown on Figures 3-1 through 3-15 using the following guidelines.
FIGURE 3-2. Wiring Model 396R-54 to Models 54e, 81, 3081, 4081, and 5081 pH/ORP MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R FIGURE 3-3. Wiring Model 396R-54 with Remote J-Box and Preamp (PN 23555-00) DWG . NO. REV . 40396R08 B WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG .
16 MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R DWG . NO. REV . 40396R011 A FIGURE 3-4. Wiring Model 396R-50 for use with Remote Junction Box (PN 23309-03) 1 PREP ORANGE WIRE FOR PREAMP WITH BNC ADAPTER (PN 9120516). DWG . NO. REV . 40396R012 A PREP ORANGE WIRE FOR PREAMP WITH BNC ADAPTER (PN 9120516).
17 MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R DWG . NO. REV . 40396R09 A FIGURE 3-6. Wiring Model 396R-50/54 to Model 1 181 pH/ORP 1 PREP ORANGE WIRE FOR PREAMP WITH BNC ADAPTER (PN 9120516).
18 MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R DWG . NO. REV . 40396R13 A FIGURE 3-8. Wiring Model 396R-54 to Model SCL-(P/Q) FIGURE 3-9. Wiring Model 396R-54-61 to Model Xmt-P-XX-10.
19 MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R FIGURE 3-10. Wiring Model 396R-50/54-60 for use with Sensor Head J-Boxes to Models 1 181, 1054 Series, 2054, 2081 WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG . NO. REV . 40396R21/22 C/C DWG .
20 MILLIMETER INCH MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R FIGURE 3-12. Wiring Model 396R-50 for use with J-Box (PN 23707-00) to Models 1 181, 1050, 1060, 1030, and 1023 pH T ransmitters DWG .
FIGURE 3-13. Wiring Model 396R-54 for use with J-Box (PN 23708-01) to Models 1054 Series, 2054, and 2081 pH T ransmitters MODEL 396R pH/ORP SECTION 3.0 WIRING MODEL 396R DWG .
22 FIGURE 3-14. Wiring Model 396R-( )-54 to Model 1055-10-22-32 FIGURE 3-15. Wiring Model 396R-54-61 to Model 1055-10-22-32 MODEL 396R pH/ORP SECTION 3.
MODEL 396R pH/ORP SECTION 4.0 WIRING MODEL 396R VP SECTION 4.0 WIRING MODEL 396R VP WIRING MODEL 396R VP . Make electrical connections as shown on Figures 4-1 through 4-21 using the following guidelines.
24 MODEL 396R pH/ORP SECTION 4.0 WIRING MODEL 396R VP FIGURE 4-5. Model 1 181, 1050/1060, & 1003/1023 Wiring through Remote Junction Box FIGURE 4-2.
MODEL 396R pH/ORP SECTION 4.0 WIRING MODEL 396R VP FIGURE 4-6. Model 2081 Wiring FIGURE 4-7. Model 3081, 4081, and 5081 Wiring FIGURE 4-9. Model 3081, 4081, and 5081 Wiring through Remote Junction Box FIGURE 4-8.
26 MODEL 396R pH/ORP SECTION 4.0 WIRING MODEL 396R VP FIGURE 4-10. Model 1054 Wiring FIGURE 4-12. Model 1054 Wiring through a Remote Junction Box FIGURE 4-1 1.
MODEL 396R pH/ORP SECTION 4.0 WIRING MODEL 396R VP FIGURE 4-14. Model 54/54e Wiring FIGURE 4-15. Model 54 Wiring through Remote Junction Box FIGURE 4-16.
28 MODEL 396R pH/ORP SECTION 4.0 WIRING MODEL 396R VP FIGURE 4-19. Model 1055pH/pH Wiring FIGURE 4-18. Model Xmt-P-XX-10 Wiring FIGURE 4-20. Model 1055pH/pH Wiring through Remote Junction Boxes.
FIGURE 4-21. Model 1055-10-22-32 Wiring MODEL 396R pH/ORP SECTION 4.0 WIRING MODEL 396R VP 29 V ARIOPOL CABLE PN 23645-07.
30 5.1 ST ART UP . T o obtain best accuracy , the sensor must be calibrated as a loop with the analyzer . Please refer to the respective analyzer/transmitter instruction manual for proper calibration procedures.
5.3 396R ORP CALIBRA TION. An ORP loop is best calibrated using an ORP st andard solution. Most indus- trial applications have a number of ORP reactions occurring in sequence or simultaneously . There can be several components that are oxidized or reduced by the reagents that are used.
32 6.1 Maintenance. The Model 396R Sensor is a dis- posal type sensor and therefore requires minimum maintenance. The sensor should be removed from the process periodically and checked in buffer solutions. If the sensor will not calibrate, refer to your analyzer/transmitters instruction manual for proper test procedures.
33 MODEL 396R pH/ORP SECTION 6.0 MAINTENANCE 4. Following the caution above, wash the glass bulb in dilute 5% hydrochloric acid solution and then rinse it thoroughly in tap water . Replace the sen- sor if it cannot be cleaned. If the glass bulb appears clean, proceed to step 5.
34 4. Discard used O-ring from male connector body (A). Coat new O-ring with a thin film of the O-ring lubricant provided. Position it in the machined O- ring groove in place of the discarded O-ring. CAUTION Make sure lubricant does not contact any p art of the sensor tip particularly the glass bulb.
FIGURE 6-1. Example of Sensor T ube Replacement FIGURE 6-2. Male Connector Tightening Diagram MODEL 396R pH/ORP SECTION 6.0 MAINTENANCE 35.
36 MODEL 396R pH/ORP SECTION 7.0 DIAGNOSTICS AND TROUBLESHOOTING SECTION 7.0 DIAGNOSTICS AND TROUBLESHOOTING 7.1 DIAGNOSTICS AND TROUBLESHOOTING WITH MODEL 54/81/3081 pH/ORP .
37 MODEL 396R pH/ORP SECTION 7.0 DIAGNOSTICS AND TROUBLESHOOTING Problem Probable Cause Remedy Meter reads off scale. (Display Defective preamplifier . Replace preamplifier (for code 02 reads overrange). sensors). For code 01, replace sensor . T .C. element shorted.
38 Model 396R pH/ORP SECTION 8.0 RETURN OF MA TERIAL SECTION 8.0 RETURN OF MA TERIAL 8.1 GENERAL. T o expedite the repair and return of instrument s, please call 1-949-757-8500 for a Return Materials Authorization (RMA) number . 8.2 W ARRANTY REP AIR.
W ARRANTY Seller warrants that the firmware will execute the programming instructions provided by Seller , and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expira- tion of the applicable warranty period.
Credit Cards for U.S. Purchases Only . The right people, the right answers, right now . ON-LINE ORDERING NOW A V AILABLE ON OUR WEB SITE http://www .raihome.com Specifications subject to change without notice. 8 Emerson Process Management 2400 Barranca Parkway Irvine, CA 92606 USA T el: (949) 757-8500 Fax: (949) 474-7250 http://www .
An important point after buying a device Emerson 396RVP (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson 396RVP yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson 396RVP - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson 396RVP you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson 396RVP will certainly help you make a decision on the purchase.
If you already are a holder of Emerson 396RVP, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson 396RVP.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson 396RVP. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson 396RVP along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
