Instruction/ maintenance manual of the product 3000 Emerson
Go to page of 184
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 http:/ / ww w . raihome .com World Class 3000 Oxygen Analyzer with IFT 3000 Intelligent Field Transmitter.
Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 6565P Davis Industrial Parkway Solon, OH 44139 T (440) 914 1261 F (440) 914 1271 E gas.
HIGHLIGHTS OF CHANGES Effective May, 1999 Rev . 4.0 Page Summary Page P-6 Added new Quick Start Guide. Page 3-1 Added Section 3, Setup. Page 4-1 Removed calibration informati on from Operation se ction, and created Section 4, Calibration. Page 6-2 Expanded explanations of IFT status codes.
HIGHLIGHTS OF CHANGES (CONTINUED) Effective May, 2005 Rev . 4.3 Page Summary Highlights Updated Highlights of Change s Appendix A, B, D, E, J pages. --- Changed “Rosemount” to “R osemount Analytical”. P-8 Revised Figure 2. 1-1 Revised Figure 1-1.
HIGHLIGHTS OF CHANGES APPENDIX A Effective May, 1996 Rev . 3 Page Summary --- General. Updated appendix to reflect p robe design changes. Page A-13 Added “Extended temperature by-p ass a rrangements” to Figure A-13 (Sheet 3 of 3) Effective June, 1996 Rev .
HIGHLIGHTS OF CHANGES (CONTINUED) Effective November, 2001 Rev . 3.7 Page Summary A-8 Added new cup type diffusion assembly description, parag raph A-6.e. and diffusion assembly illustrations, Figure A-13 a nd A-14. A-26 Added new cup type diffusion assembly part num bers 4851B89G04 and 4851B90G04 to replacement part s list.
HIGHLIGHTS OF CHANGES APPENDIX B Effective February, 1992 Rev . 2 Page Summary Page B-1 Figu r e B- 1 . N e w H P S 3000 Optional Class 1, Division 1, Group B (IP56) Explosion-Proof Enclosure added. Page B-11 Figu r e a nd I n de x N o . c o l u mn added to Table B-2.
.
HIGHLIGHTS OF CHANGES APPENDIX D Effective June, 1994 Rev . 2 Page Summary Page D-1 Page D-2 Page D-3 Page D-4 Page D-7 Page D-8 Page D-10 Page D-11 MPS outline drawing changed to show new MPS. MPS interior view replaced with new MPS in Figure D-2. "Optional" for check valve deleted in Figure D-3.
HIGHLIGHTS OF CHANGES (CONTINUED) Effective July, 1998 Rev . 2.4 Page Summary --- Changed test gas to calibration g as a nd reference gas to reference air throughout the appendix. Effective May, 2005 Rev . 2.5 Page Summary --- Changed “Rosemount” to “Rosemount Analytical”.
HIGHLIGHTS OF CHANGES APPENDIX E Effective May, 1996 Rev . 4 Page Summary --- General. Updated text and illustrati ons to reflect new version of IFT. Page E-4 U pdated IFT display status codes and p laced in priority sequence. Effective June, 1996 Rev .
HIGHLIGHTS OF CHANGES (CONTINUED) Effective May, 2005 Rev . 4.6 Page Summary --- Changed “Rosemount” to “Rosemount Analytical”. Changed views o f IFT 3000 enclosure. Named GUI/LED displa y standard (not optional). E-2 Revised Electrical Noise specifications.
HIGHLIGHTS OF CHANGES APPENDIX J Effective April, 1995 Rev. 1 Page Summary Page J-13 A dded statement of reference to the return au thorization number. Effective June, 1995 Rev . 1.1 Page Summary --- Figure J-4. Updated figure to include “Status group” and “K3 eff” in calculations.
.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management i World Class 3000 TABLE OF CONTENTS PREFACE..........................................................................................
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 ii Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 7-0 RETURN OF MATERI AL ..........................................................................................
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management iii World Class 3000 LIST OF TABLES Table 4-1. Automatic Ca libration Para meters ....................................................
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 iv Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Di vision of Emerson Process Management P-1 World Class 3000 NOTE ! Only one probe can be calibrated at a time. Probe calibrations must be scheduled appropriately in multip le probe applications.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 P-2 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Di vision of Emerson Process Management P-3 World Class 3000 GLOSSARY OF TERMS Abrasive Shield An optional component that shields the probe fro m high velo city particulate entrained in the flue gas stream.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 P-4 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Reference Air Provides a known oxygen concentration to the referen ce side of the oxygen sensing cell.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Di vision of Emerson Process Management P-5 World Class 3000 WHAT YOU NEED TO KNOW BEFORE INSTALLING AND WIRI NG A ROSEMOUNT ANALYTICAL IFT 3000 INTELLIGENT FIELD TRANSMITTER WITH WORLD CLASS 3000 PROBE 1.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 P-6 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 QUICK START GUIDE Use this Quick Start Guide if ... 1. You are using a World Class 30 00 probe. 2. You are NOT using any optional com pone nts.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Di vision of Emerson Process Management P-7 World Class 3000 QUICK START GUIDE FOR IFT 3000 SYSTEMS Before using the Quick.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 P-8 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 BK GN WH PU SHIELD SHIELD SHIELD ST ACK TC - ST ACK TC + PROBE.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Di vision of Emerson Process Management P-9 World Class 3000 QUICK REFERENCE GUIDE IFT 3000 INTELLIGENT FIELD TRANSMITTER Performing a Manual (Semiautomatic) Calibration 1. Connect the high calibration gas to the probe fitting.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 P-10 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 HART COMMUNICATOR FAST KEY SEQUENCES Perform Calibration Anal.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-1 World Class 3000 1 3 4 5 6 7 8 9 2 37840019 o HA.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 1-2 Description and Specifications Rosemount Analytic al Inc. A Division of Emerson Process Management World Class 3000 1-2 SYSTEM OVERVIEW a.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-3 World Class 3000 c.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 1-4 Description and Specifications Rosemount Analytic al Inc. A Division of Emerson Process Management World Class 3000 9. An operator can set up, calibrate, or troubleshoot the IFT in one of two ways: (a) Optional General User Interface (GUI).
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-5 World Class 3000 S TA N D A RD OP TI O N S DUC T ST A C K G ASES C ALIB R AT I O N G AS INST RU MENT AI R S UPP LY (R EF .
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 1-6 Description and Specifications Rosemount Analytic al Inc. A Division of Emerson Process Management World Class 3000 HART Model 275/375 Handheld Co.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-7 World Class 3000 After selecting the probe mounting location, provision should be made for a platform where the probe can be easily se rvice d.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 1-8 Description and Specifications Rosemount Analytic al Inc. A Division of Emerson Process Management World Class 3000.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-1 World Class 3000 SECTION 2 INSTALLATION 2-1 OXYGEN ANALYZER (PROBE.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 2-2 Installation Rosemount Analytical In c. A Division of Emerson Process Management World Class 3000 ROS EM OU NT C AL G AS R EF AI R FLAN G E D IA. H O LE D IA. ( 4 ) H O LES EQ S PO NB C ANSI 4 5 1 2C 1 7 H 0 1 6 .
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-3 World Class 3000 SNUBBER DIFFUSION/ DUST SEAL ASSEMBL Y (P/N 4843B38G02) 7.00 (178) SEE T ABLE IV FOR FLANGE SIZES 3.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 2-4 Installation Rosemount Analytical In c. A Division of Emerson Process Management World Class 3000 22.5 o B C 8 THREADED HOLES E Q UALL Y SP ACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.D. A A T ABLE V .
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5 World Class 3000 NOTE: ALL MASONR Y ST ACK WORK AND JOINTS EXCEPT ADAPTOR PLA TE NOT FURNISHED BY ROSEMOUNT ANAL YTICAL.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 2-6 Installation Rosemount Analytical In c. A Division of Emerson Process Management World Class 3000 BRACE BARS (NOT BY ROSEMOUNT ANAL YTICAL) 2.00 (51) NOTE: DIMENSIONS IN INCHES WITH MILLIMETERS IN P ARETHESES.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-7 World Class 3000 4. If using the optional ceramic diffusor element, the vee deflector must be cor- rectly oriented. Before inserting the probe, check the direction of flow of the gas in the duct.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 2-8 Installation Rosemount Analytical In c. A Division of Emerson Process Management World Class 3000 c. Reference Air Packag e After the oxygen analyzing (probe) unit is installed, connect the reference air set to the probe junction box.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-9 World Class 3000 2-2 INTELLIGENT FIELD TRANSMITTER (IFT) INSTALLATION a. Mechanical Installation The outline drawing of the IFT module in Figure 2-4 shows mo unting centers and clearances.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 2-10 Installation Rosemount Analytical In c. A Division of Emerson Process Management World Class 3000 Do not install jumper JM6 on the mi- croprocessor board, or JM1 on the in- terconnect board, if an HPS is installed in the system.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-11 World Class 3000 FUSES FUSES NOTE: ALL FUSES (F1 THROUGH F5) ARE 5A @ 250 V AC, ANTI- SURGE, CASE SIZ E5X2 0M M , TYPE T T O IEC127, SCHURTER.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 2-12 Installation Rosemount Analytical In c. A Division of Emerson Process Management World Class 3000 BK GN WH PU SHIELD SHIELD CAL RET NO GAS LO GAS.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-13 World Class 3000 OUTPUT JUMPER HPS Remove JM6 Probe (No HPS) Inst.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 2-14 Installation Rosemount Analytical In c. A Division of Emerson Process Management World Class 3000 R10 R18 R29 C14 R2 TP10 D2 D1 TP9 TP20 U11 C2 R.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-15 World Class 3000 OUTPUT JUMPER HPS Remove JM1 Probe (No HPS) Install JM1 Figure 2-10.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 2-16 Installation Rosemount Analytical In c. A Division of Emerson Process Management World Class 3000 CLASS 1, DIVISION 1, GROUP B ENCLOSURE #10-32 UNF 2A THREADED INSERT (0.31 x 0.31 FROM CORNER OF PLA TE) 0.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-17 World Class 3000 + + + + + + + + + - - - - - - - - - BK WH J9 J8 .
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 2-18 Installation Rosemount Analytical In c. A Division of Emerson Process Management World Class 3000 MPS TERMINA TION BOARD MPS 3000 MUL TIPROBE CAL.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-19 World Class 3000 TRANSFORMER TRANSFORMER SCREW (2 PER CO VER) TERMINAL CO VERS FRONT SIDE TERMINAL STRIP (FROM ELECTRONICS) TERMINAL STRIP (FROM ELECTRONICS) 29850005 Figure 2-14.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 2-20 Installation Rosemount Analytical In c. A Division of Emerson Process Management World Class 3000 AL WA YS DISCONNECT LINE VOL T AGE F ROM H EA TER POWER SUPPL Y AND ANALOG ELECTRONICS (I F USED) BE F ORE C H ANGING JUMPERS.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-21 World Class 3000 2-4 MULTIPROBE CALIBRATION GAS SEQUENCER INSTALLATION a. Mechanical Installation The outline drawing of the MPS module in Figure 2-17 shows mounting ce nters and clearances.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 2-22 Installation Rosemount Analytical In c. A Division of Emerson Process Management World Class 3000 3. Connect the low O 2 calibration gas to LOW GAS. The calibration gas pres- sure should be set at 20 psi (138 kPa ).
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-23 World Class 3000 MPS TERMINA TION BOARD L E N LINE VOL T AGE J13 .
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 2-24 Installation Rosemount Analytical In c. A Division of Emerson Process Management World Class 3000 NOTE Upon completing installation, make sure that the prob e is turned on and operating prior to firing up the combustion process.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Setup 3-1 World Class 3000 SECTION 3 SETUP 3-1 OVERVIEW This section provides information on configu ring the IFT 3000 Intelligent Field Transmitter.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 3-2 Setup Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 automatic calibrations, set the Auto Cal pa- rameter to Yes. f. The Output Tracks setting determines whether the analog output tracks the oxy- gen reading during a calibration.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Calibration 4-1 World Class 3000 SECTION 4 CALIBRATION 4-1 ANALOG OUTPUT CALIBRA TIO N For the analog output to perform within the pub- lished specifications, it must be manually cali- brated.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 4-2 Calibration Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 2. Calibration Methods There are three calibration method s: manual (semiautomatic), manually ini- tiated automatic, and fully automatic.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Calibration 4-3 World Class 3000 255 Brimley Road Scarborough, Ontario, Canada 416/266-3161 SCOTT ENVIRONMENTAL TECHNOLOGY, INC. SCOTT SPECIALTY GASES 2600 Cajon Blvd.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 4-4 Calibration Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 PROBE (END VIEW) CALIBRA TION IN-PLACE FITTING CHE.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Calibration 4-5 World Class 3000 37840018 CALIBRA TION GAS KIT #1 (P/N 6296A27G01) Analytical Figure 4-2. Portable Rosemount Analy tical Oxygen Calibration Gas Kit 2 Extra gas bottles are available at: Rosemount Analytical Inc.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 4-6 Calibration Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 0.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Calibration 4-7 World Class 3000 PROBE (END VIEW) IFT CALIBRA TION GAS HPS OPTIONAL.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 4-8 Calibration Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Table 4-1. Automatic Calibration Parameters Auto Cal YES/NO Set to YES Output Tracks YES/NO Set as desired to con- figure analog output tracking.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Calibration 4-9 World Class 3000 Calibration Record For Rosemount Analytical In Sit.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 4-10 Calibration Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Divisi on of Emerson Process Management General User Interface (GUI) Op eration 5-1 World Class 3000 SECTION 5 GENERAL USE.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 5-2 General User Interface (GUI) Op eration Rosemount A nalytical Inc. A Divisi on of Emerson Process Management World Class 3000 5-2 DELUXE VERSION I.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Divisi on of Emerson Process Management General User Interface (GUI) Op eration 5-3 World Class 3000 Table 5-1. Sample HELP Messages MENU, SUB-MENU, HELP OR PARAMETER NAME MESSAGE PROBE DATA Press ENTER key to access DATA menu.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 5-4 General User Interface (GUI) Op eration Rosemount A nalytical Inc. A Divisi on of Emerson Process Management World Class 3000 5-8 CALIBRATE O 2 SUB-MENU The CALIBRATE O 2 sub-menu (Table 5-4) i s used to enter the calibration mode.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Divisi on of Emerson Process Management General User Interface (GUI) Op eration 5-5 World Class 3000 (CONTINUED ON SHEET 2.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 5-6 General User Interface (GUI) Op eration Rosemount A nalytical Inc. A Divisi on of Emerson Process Management World Class 3000 (CONTINUED ON SHEET 3) (CONTINUED ON SHEET 3) (CONTINUED FROM SHEET 1) See sheet 4 SLOPE CONST ANT SET POINT RESET SLOPE AND CONST 34.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Divisi on of Emerson Process Management General User Interface (GUI) Op eration 5-7 World Class 3000 (CO NTIN U E D F RO M.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 5-8 General User Interface (GUI) Op eration Rosemount A nalytical Inc. A Divisi on of Emerson Process Management World Class 3000 (CONTINUED FROM SHEET 2) CALIBRA TION HIGH GAS LOW GAS AUTO CAL OUTPUT TRACKS CAL INTRVL NEXT CAL GAS TIME PURGE TIME RES ALARM 0.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Divisi on of Emerson Process Management General User Interface (GUI) Op eration 5-9 World Class 3000 (CONTINUED FROM SHEET 3) RANGE SETUP Log LIN Log LIN HIGH END LOW END 0.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 5-10 General User Interface (GUI ) Operation Rosemount A nalytical Inc. A Divisi on of Emerson Process Management World Class 3000 Table 5-4.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Divisi on of Emerson Process Management General User Interface (GUI) Op eration 5-11 World Class 3000 Table 5-4.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 5-12 General User Interface (GUI ) Operation Rosemount A nalytical Inc. A Divisi on of Emerson Process Management World Class 3000 Table 5-5. SETUP Sub-Menu SUB-MENU SELECTION PARAMETERS DESCRIPTION Calibration High Gas ____% O 2 Value of high O 2 calibration gas (0.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Divisi on of Emerson Process Management General User Interface (GUI) Op eration 5-13 World Class 3000 Table 5-5.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 5-14 General User Interface (GUI ) Operation Rosemount A nalytical Inc. A Divisi on of Emerson Process Management World Class 3000 Table 5-5.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 6-1 World Class 3000 SECTION 6 TROUBLESHOOTING 6-1 OVERVIEW The system troubleshooting de scribe s how to identify and isolate faults which may develop in the Oxygen Analyzer System.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 6-2 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Table 6-1. IFT Status Codes Off Heater power has been turne d OFF by the electronics. The display shows 0% O 2 .
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 6-3 World Class 3000 6-4 HEATER PROBLEM For all heater troubleshooting, allow at least 30 minutes for the operating temperature to stabi- lize.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 6-4 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Table 6-2. Heater Troubleshooting (continued) Problem Cause Corrective Action Status is HtrEr or OFF.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 6-5 World Class 3000 6-5 CELL PROBLEM For cell troubleshooting, as in heater probl ems, you should allow at least 30 minutes for operat- ing temperature to stabilize.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 6-6 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Table 6-3. Cell Troubleshooting (continued) Problem Cause Corrective Action Status is ResHi or CalEr.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 6-7 World Class 3000 6-6 IFT PROBLEM When an IFT problem is suspected, look at the LED on the microprocessor board. The LE D may be OFF, ON, or flashing.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 6-8 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 6-7 MPS PROBLEM MPS problems can occur with a status of C Err, R Hi, TGLow. The O 2 reading can be 0% to 99%, and probe data will be in the normal ranges.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 6-9 World Class 3000 6-8 PERFORMANCE PROBLEM (PROCESS RESPONSE IS SUSPECT) O 2 readings may not always agree with kno wn process condition s.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 6-10 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emers on Process Management Return of Material 7-1 World Class 3000 SECTION 7 RETURN OF MATERIAL 7-1 If factory repair of equipment is required, pro- ceed as follows: a.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 7-2 Return of Material Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices 8-1 World Class 3000 SECTION 8 APPENDICES APPENDIX A. WORLD CLASS 3000 OXYGEN ANALYZER (PROBE) APPENDIX B. HPS 3000 HEATER POWER SUPPLY APPENDIX D.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 A-0 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 2 3 NOTE: NOT ALL P ARTS SHOWN ARE A V AILABLE FOR PURCHASE SEP ARA TEL Y . FOR LIST OF A V AILABLE P ARTS, SEE T ABLE A-3.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-1 World Class 3000 APPENDIX A, REV.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 A-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Table A-1. Specifications for Oxygen Analyzing Equipment. 1, 2 Probe lengths, nominal ................
Instruction Bulletin Appendix A Rev. 3.9 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-3 World Class 3000 A-2 PROBE ASSEMBLY EXTERIOR Primary probe exterior components in clude a flange-mounted zirconium oxide cell, mounted on a tube assembly and protected by a snubb er diffusion assembly.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 A-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 d. Cell - General The components whi ch make up the cell are machined to close tolerances and assembled with care to provide accu rate oxygen measurements.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-5 World Class 3000 C ALIB R AT I O N G AS FITTIN G PRO BE JU N C TI O NB O X CO VE R TE R MINAL ST R I P R EFE R EN C E AI R FITTIN G 272700 1 6 Figure A-6.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 A-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 VIEW A VIEW B A B A B 15 o 2 .187 1 ON INSIDE BREAK FOR SMOOTH ROUNDED EDGE ON BOTH ENDS OF CHAMFER .187 6.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-7 World Class 3000 P0010 Fig ur e A- 8. Ceramic Diffus ion/Dust Seal Assembl y These modified diffusion and vee deflector assemblies are available in standard, Figu re A-8, and flame arrestor version, Figure A-9.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 A-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 d. Snubber Diffusion/Du st Seal Assembly The snubber diffusion/dust seal assembly, Figure A-12, is used in applications where an abrasive shield is to be used with a snubber type diffusion element.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-9 World Class 3000 06 G ASKET AN D HA RD WA R E 6 . 50 ( 1 65 .1 )R EF DR AIN A A ST D2 0 FT (6 .1 M )C ABLE 27 . 3 1 (6 9 3 .
Instruction Bulletin Appendix A Rev. 3.9 May 2005 A-10 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 NOTES: REFERENCE AIR SUPPL Y CONNECTION BITE TYPE FITTING (P ARKER CPI) FOR 0.250 O.D. TUBING. 2 SCFH A T 3 PSIG (20.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-11 World Class 3000 Extended Temperature By -Pass Arrangements (2400 ° F; 1300 ° C) PART NO. GROUP CODE DESCRIPTION 1U0571 G01 3’ By-pass Packa ge with ANSI bolt pattern.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 A-12 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 PROBE TROUBLESHOOTING A-7 OVERVIEW The probe troubleshooting section describ es how to identify and isolate faults which may de- velop in the probe assembly.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-13 World Class 3000 Table A-2.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 A-14 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Figure A-16.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-15 World Class 3000 Figure A-17.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 A-16 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 NOTE ! SERVICE AND NORMAL MAINTENANCE UPON COMPLETING INSTALL ATIO N, MA KE SURE THAT THE PROBE IS TURNED ON AND OPER ATING PRIOR TO FIRING UP THE COMBUSTION PROC ESS.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-17 World Class 3000 C ELL EXTENSI O N WI R E (OR AN G E ) B O MB T AIL.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 A-18 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 OPTIONAL CERAMIC DIFFUSION ELEMENT VEE DEFLECTOR HUB PIN WRENCH SETSCREW RET AINER CEMENT PORT CEMENT FILLET 21240026 Figure A-19.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-19 World Class 3000 Damage to the diffusion element may be- come apparent during cali bratio n. Compare probe response with previou s response.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 A-20 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 11. Wipe a heavy layer of anti-seize com- pound onto the threads and mating surfaces of the diffusion hub and retainer.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-21 World Class 3000 d. Use a pencil to mark locations of spring clip on c e r am i c r od , Figure A-22. e. Pry or squeeze tabs on spring clips, and pull contact and thermocouple assembly out of probe assembly.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 A-22 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 lugs and the terminal strip co uld a ct as ad- ditional thermocouple junctions. This could produce a voltage that would affect the thermocouple output signal.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-23 World Class 3000 12 4 3 11 5 67 8 9 10 21240012 1. Snub ber Diffusion Element 2. Socket Hd Cap Scre w [0.25 in.-28 x 0.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 A-24 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Do not use sealant when installing the stainless steel tubes. Gas samples may become contaminated. 2.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-25 World Class 3000 REPLACEMENT PARTS Table A-3.
Instruction Bulletin Appendix A Rev. 3.9 May 2005 A-26 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Table A-3.
Instruction Bulletin Appendix B Rev. 2.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices B-1 World Class 3000 APPENDIX B, REV . 2.3 HPS 3000 HEATER POWER SUPPLY DESCRIPTION Read the “Safety instructions for the wiring and installation of this appara- tus” at the front of this Instruction Bulletin.
Instruction Bulletin Appendix B Rev. 2.3 May 2005 B-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 TRANSFORMER TRANSFORMER TERMINAL CO VERS FRONT SIDE TERMINAL STRIP (FROM ELECTRONICS) TERMINAL STRIP (FROM PROBE) 35730002 Figure B-2.
Instruction Bulletin Appendix B Rev. 2.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices B-3 World Class 3000 Table B-1. Specifications for Heater Power Supply Environmental Classificati on ......................
Instruction Bulletin Appendix B Rev. 2.3 May 2005 B-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 In operation, when connected to the CRE 300 0 Control Room Electronics, line voltage passes through the relay (when on) and i s converted into 44 volts by the transformer.
Instruction Bulletin Appendix B Rev. 2.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices B-5 World Class 3000 HEA TER DOES NOT HEA T UP (DOES NOT INCREASE IN OUTPUT). SET METER* FOR 50 V AC. PLACE PROBES ON TERMINAL BLOCK J2, “FROM PROBE”, PROBE HEA TER.
Instruction Bulletin Appendix B Rev. 2.3 May 2005 B-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 HEA TER OVERHEA TS. NOTE: ON INITIAL ST ARTUP THE TEMPERA TURE OF THE PROBE MA Y OVERHEA T TO A NOMINAL TEMP OF 800°C.
Instruction Bulletin Appendix B Rev. 2.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices B-7 World Class 3000 PROBE HEA TER ST AR T TO HEA T UP AND THEN LOOSES TEMPERA TURE. (MODEL TC200 ONL Y) CHECK P ARAMETER 35 ON TC200.
Instruction Bulletin Appendix B Rev. 2.3 May 2005 B-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 SERVICE AND NORMAL MAINTENANCE B-5 OVERVIEW This section describes service and routine maintenance of the HPS 3000 Heater Power Supply Field Module.
Instruction Bulletin Appendix B Rev. 2.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices B-9 World Class 3000 i. Making a note of the location and color of each wire, disconnect wires from termin al strip on mother board.
Instruction Bulletin Appendix B Rev. 2.3 May 2005 B-10 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 35730006 NO TE: NOT ALL P ARTS SHO WN ARE A V AI LABLE FOR PURCHASE SEP ARA TEL Y . FOR LIST OF A V AI LABLE P ARTS SEE T ABLE B-2.
Instruction Bulletin Appendix B Rev. 2.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices B-11 World Class 3000 LEGEND FOR FIGURE B-7 1. Enclosure Cover 2. Screw 3. Lockwasher 4. Terminal Cover 5. Stand Off 6. Lockwasher 7.
Instruction Bulletin Appendix B Rev. 2.3 May 2005 B-12 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000.
Instruction Bulletin Appendix D Rev. 2.5 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices D-1 World Class 3000 APPENDIX D, REV 2.
Instruction Bulletin Appendix D Rev. 2.5 May 2005 D-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 PO WER SUPPL Y REGULA T OR TUBE SOLENOID MANIFOL D HOSE AD APTER CABLE GRIP TER MINATION BOARD FLO WMETER 27270024 Figure D-2.
Instruction Bulletin Appendix D Rev. 2.5 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices D-3 World Class 3000 PROBE (END VIEW) IFT CALIBRA TION GAS HPS OPTIONAL .
Instruction Bulletin Appendix D Rev. 2.5 May 2005 D-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 REFERENCE PURGE Analytical NOTE: DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN P ARENTHESES. 3 "BEBCO" PURGE W ARNING NOTICE SUPPLIED WITH BEBCO UNIT AND TO BE INST ALLED ON MPS UNIT AS SHOWN.
Instruction Bulletin Appendix D Rev. 2.5 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices D-5 World Class 3000 MPS 3000 TROUBLESHOOTING D-3 OVERVIEW This section describes tro ubleshooting for the Multiprobe Calibration Gas Sequen cer.
Instruction Bulletin Appendix D Rev. 2.5 May 2005 D-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 YES YES NO NO SYMPTOM SOLENOID IS OPERA TING NORMALL Y . ENSURE THA T A SUFFICIENT SUPPL Y OF CALIBRA TION GAS IS A V AILABLE.
Instruction Bulletin Appendix D Rev. 2.5 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices D-7 World Class 3000 SERVICE AND NORMAL MAINTENANCE D-5 OVERVIEW This section describes service and routine maintenance of the MPS 3000 Multiprobe Cali- bration Gas Sequencer.
Instruction Bulletin Appendix D Rev. 2.5 May 2005 D-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Analytical 37840017 49 49 50 53 53 41 31 54 14 34 5.
Instruction Bulletin Appendix D Rev. 2.5 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices D-9 World Class 3000 LEGEND FOR FIGURE D-6 1. Enclosure 2. Screw 3. Plug 4. Cable Grip 5. Fitting 6. Hose Adapter 7. Pressure Switch 8.
Instruction Bulletin Appendix D Rev. 2.5 May 2005 D-10 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 D-10 FLOWMETER ADJUSTMENTS There are two flowmeters per flowmeter assem- bly. The top flowmeter is factory set to 5 scfh.
Instruction Bulletin Appendix D Rev. 2.5 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices D-11 World Class 3000 REPLACEMENT PARTS Table D-3. Replacement Parts for the Multiprobe Test Gas Sequencer FIGURE and INDEX No.
Instruction Bulletin Appendix D Rev. 2.5 May 2005 D-12 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000.
Instruction Bulletin Appendix E Rev. 4.6 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices E-1 World Class 3000 APPENDIX E, REV .
Instruction Bulletin Appendix E Rev. 4.6 May 2005 E-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 f. Z-Purge (optional) A Z-purge arrangement is available for ap- plications requiring hazardous area cl assifi- cation.
Instruction Bulletin Appendix E Rev. 4.6 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices E-3 World Class 3000 PROBE ZERO CROSSING DETECTOR TRIAC RELA Y TO HEA TER COLD JUNCTION TEMP .
Instruction Bulletin Appendix E Rev. 4.6 May 2005 E-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 IFT 3000 TROUBLESHOOTING E-3 OVERVIEW The IFT troubleshooting section describes how to identify and isolate faults which may develop in the IFT.
Instruction Bulletin Appendix E Rev. 4.6 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices E-5 World Class 3000 Figure E-3.
Instruction Bulletin Appendix E Rev. 4.6 May 2005 E-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 YES YES O XY G EN ANAL YZE R SYSTEM IS EQ U I PP E D WITH H P S 3000 . C HE C K JU M P E R S J M6 O N MI CROPROC ESS OR B O A RD AN DJ M1 O N INTE RCO NNE C T B O A RD A R E INST ALLE D .
Instruction Bulletin Appendix E Rev. 4.6 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices E-7 World Class 3000 Table E-2. GUI Equipped IFT Fault Finding SYMPTOM COMPONENT FAILURE 1. Display is blank. Possible failure within IFT.
Instruction Bulletin Appendix E Rev. 4.6 May 2005 E-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 37840025 14 8 9 4 3 11 10 12 5 13 6 1 2 1 7 1. Captive Scre w 2. Enclosure Cover 3. Fuseholder Cap 4. F use, 5 Amp 5.
Instruction Bulletin Appendix E Rev. 4.6 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices E-9 World Class 3000 SERVICE AND NORMAL MAINTENANCE E-5 OVERVIEW Use the instructions in this section of the ap- pendix to repair the Intelligent Field Transmitter.
Instruction Bulletin Appendix E Rev. 4.6 May 2005 E-10 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 37840026 1 2 3 4 5 6 7 9 8 10 11 1. Screw 2. Plastic Washer 3. Microprocessor Board 4. Interconnect Board 5.
Instruction Bulletin Appendix E Rev. 4.6 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices E-11 World Class 3000 E-9 REPLACE MICR OPROCESSOR BOARD a.
Instruction Bulletin Appendix E Rev. 4.6 May 2005 E-12 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 37840027 1 2 3 13 9 11 10 14 12 7 5 3 6 5 4 15 8 5 1. Screw 2. Protective Cover 3. Standoff 4. Po wer Supply Board 5.
Instruction Bulletin Appendix E Rev. 4.6 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices E-13 World Class 3000 E-13 REPLACE TRANSFORMER a. Unplug tran sfo rmer connector pl ug s (not shown) from power supply board (4, Figure E-8).
Instruction Bulletin Appendix E Rev. 4.6 May 2005 E-14 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 37840032 12 6 7 9 8 10 3 11 4 1 2 1 5 13 16. Captive Scre w 17. Enclosure Cover 18. Electronics Chassis 19.
Instruction Bulletin Appendix E Rev. 4.6 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices E-15 World Class 3000 37840028 7 6 4 3 2 1 5 E-16 REPLACE GUI ASSEMBLY OR RIBBON CABLE Use the following instruction s to repla ce the GUI assembly or the mating ribbon cable.
Instruction Bulletin Appendix E Rev. 4.6 May 2005 E-16 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 REPLACEMENT PARTS Table E-3.
Instruction Bulletin Appendix J Rev. 1.2 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices J-1 World Class 3000 APPENDIX J, REV 1.
Instruction Bulletin Appendix J Rev. 1.2 May 2005 J-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 b. Device Description The HART (Highway Addressable Remote Transducer) Communi cator is a hand-held communications interface devi ce.
Instruction Bulletin Appendix J Rev. 1.2 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices J-3 World Class 3000 INSTALLATION J-4 HART COMMUNICATOR SIGN AL LINE CONNECTIONS The HART Communicato r ca n connect to the IFT analog output signal line at any wiring ter- mination point in the 4-20 mA current loop.
Instruction Bulletin Appendix J Rev. 1.2 May 2005 J-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Explosions can result in death or seri- ous injury. Do not make connections to the HART Communicator's serial port or NiCad recharger jack in an ex- plosive atmosphere.
Instruction Bulletin Appendix J Rev. 1.2 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices J-5 World Class 3000 INTELLIGENT FIELD TRANSMITTER IFT 3000 J1 JM1 J2 J3 J4 J5 J6 J7 J8 J9 250 OHM LOAD RESISTOR (SEE NOTE) THE SIGNAL LOOP MUST BE BROKEN TO INSER T THE OPTIONAL 250 OHM LOAD RESISTOR .
Instruction Bulletin Appendix J Rev. 1.2 May 2005 J-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 OPERATION J-6 OFF-LINE AND ON-LINE OPER ATIO NS The HART Communicato r can be operated both off-line and on-line.
Instruction Bulletin Appendix J Rev. 1.2 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices J-7 World Class 3000 Oxygen Efficiency Stack O cell CJtemp 2 VIEW FLD DE.
Instruction Bulletin Appendix J Rev. 1.2 May 2005 J-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED ON S.
Instruction Bulletin Appendix J Rev. 1.2 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices J-9 World Class 3000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED FROM.
Instruction Bulletin Appendix J Rev. 1.2 May 2005 J-10 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 TROUBLESHOOTING J-8 OVERVIEW If the HART Communicato r fails to function properly, verify that the unit's battery pack and memory module are correctly assembled to the communicator.
Instruction Bulletin Appendix J Rev. 1.2 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices J-11 World Class 3000 DOES HART UNIT HA VE POWER ? DOES HART UNIT INDICA.
Instruction Bulletin Appendix J Rev. 1.2 May 2005 J-12 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Figure J-5.
Instruction Bulletin Appendix J Rev. 1.2 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices J-13 World Class 3000 RETURNING EQUIPMENT TO THE FACTORY J-10 If factory repair of equipment is required, pro- ceed as follows: a.
Instruction Bulletin Appendix J Rev. 1.2 May 2005 J-14 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices 9-1 World Class 3000 SECTION 9 INDEX This index is an alphabetized listing of part s, terms, and procedures for the Worl d Class 3000 Instruction Manua l.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 9-2 Index Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Q Quick Reference Chart, 5-3 R Reference Air, 1-1, 2-8, .
365 6 3784/5-05 ROSEMOUNT ANALYTICAL WARRANTY Rosemount Analytical warrant s that the equip ment manufactured and sold by it will, upon ship- ment, be free of defects in workmanship or materi al.
Instruction Manual IB-106-300NH Rev. 4.3 May 2005 © Rosemount Analytical Inc. 2005 WORLD HEADQUARTERS Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 6565P Davis Industrial Parkway Solon, OH 44139 T 440 914 1261 T 800 433 6076 gas.
An important point after buying a device Emerson 3000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson 3000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson 3000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson 3000 you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson 3000 will certainly help you make a decision on the purchase.
If you already are a holder of Emerson 3000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson 3000.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson 3000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson 3000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
