Instruction/ maintenance manual of the product MAN-OCSIG (Ver. 1.2) Elmo
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Ocarina/Castanet Analog Servo Drives Installation Guide April 2008 - Ver. 1.2 www.elmomc.com.
Notice This guide is de livered subject to th e following conditions and re strictions: This guide con tains proprietary info rmation belonging to Elmo Motion Control Ltd. Such inf ormation is supplied s olely for the pu rpose of ass isting users of the Ocarina and Castanet servo drives in their installation.
Contents Chapter 1: Safet y Informatio n ............................................................................................... 1-1 1.1 Warn ings ................................................................................................
4.3.2 External Resis tor ............................................................................................... 4-2 4.3.3 External C urrent Limit - P eak (ECLP) ........................................................... 4-2 4.3.4 External Volt age .
Chapter 1: Safety Information In order to achieve the optimum, safe operation of the Ocarina and Castanet servo- amplifiers, it is impe rative that you implemen t the safe ty procedures inc luded in this installation guide.
1.1 Warnings To avoid electric arcing and hazards to personnel and electrical contacts, never connect/disconnect the servo drive while the power source i s on. Power cables can carry a high voltage, even when t he motor i s not in motion. Disconnect the Ocarina and Castanet from all voltage sources before they are opened for servicing.
1.3 Directives and Standards The Ocarina and Castanet conform to the following industry safety standards: Safety Standard Item In compliance with UL508c Power Conversion Equipment In compliance with U.
Ocarina/Castanet Install ation Guide Introduction MAN-O CSIG (Ver. 1.2) 2-1 Chapter 2: Introduction This Installation Guide is inten ded for design e ngineers w ho are integrating an Elmo Motion Control Ocarina and Castanet servo amplifiers into a machine.
Ocarina/Castanet Install ation Guide Introduction MAN-O CSIG (Ver. 1.2) 2-2 • Weight: Ocarina – 1.6 oz (45g), Castanet – 0.76 oz (21.5 grams) 2.3 Fault Protection Built-in protection again st po.
Chapter 3: Installation 3.1 Before You Begin 3.1.1 Site Requirements You can guarantee the safe operation of the Ocarina and Castanet by ensuring that they are installed in an appropriate environment.
3.3 Dimensions 3.3.1 Ocarina Dimensions Figure 3-1: Ocarina Dimensions 3.3.2 Castan et Dimensions Figure 3-2: Castanet Dimensions Ocarina/Castanet Install ation Guide Insta llation MAN-O CSIG (Ver.
3.4 Mounting 3.4.1 Ocarina The Ocarina was designed for mounting on a printed circuit board (PCB). It is connected by 2 mm pitch 0.51 mm square pins. When designing the Ocarina into a device, be sure to leave about 1 cm (0.4") outward from the heatsink to enable free air convection around the Ocarina.
3.5 Integrating the Ocarina and Castanet on a PCB The Oc arin a an d C astan et are designed to be mounted on a PCB, either by soldering its pins directly to the PCB or by using suitable soc ket conne ctors. In both ca ses the following rule s apply: 3.
4. PE Terminal : The PE terminal is connected directly to the Ocarina's heatsink or to the Castanet's two PE strips on its lower board. In the Ocarina, the heatsink serves as an EMI common plane. The PE termi nal should be connected to the system's Protective Earth.
3.6.2 Connector J1 Pin # Short Form Function Description 1 EN+ Enable + Positive voltage input of the “Amplifier Enable” function. To enable operation of the amplifier, the optocouple r must be energi zed by applying voltage between this pin (+) and pin J1/22 (-).
Pin # Short Form Function Description 14 ECLP External current limit peak External voltage scales down the rated value. Voltage range: 0 V to 3.75 V (3.
3.7 Ocarina/Castanet Connection Diagram Figure 3-3: Ocarina/Castanet Connection Diagram Ocarina/Castanet Install ation Guide Insta llation MAN-O CSIG (Ver.
3.8 Main Power and Motor Power P in Function Cable Pin Positions VP+ Pos. Power input Power PR Power return Power PE Protective earth Power AC Motor DC Motor PE Protective earth Motor Motor M1 Motor p.
3.10 DC Power Supply The DC power supply can be at any voltage i n the range defined in the technical specif ications (th e Appendix of this guide). The supply source must comp ly with the safet y asp.
Figure 3-4: Detailed Ocarina/Castanet Internal Block Diagram Ocarina/Castanet Install ation Guide Insta llation MAN-O CSIG (Ver. 1.2) 3-11.
3.11 Heat Dissipation 3.11.1 Ocarina The best way to di ssipate heat from the Ocarina i s to mount it so that its heatsink faces up. For best results leave approximately 10 mm of space between the Ocarina's heatsink and any other assembl y. 3.11.
Whi st le 100 Ser ies P ower D is s ipat io n 0.0 1.0 2.0 3.0 4.0 5.0 6.0 0 0. 5 1 1.5 2 2. 5 3 3. 5 4 4. 5 5 P e ak Curr ent (A) P o w er D i ss i pati on (W ) 85V DC 70V DC 50V DC 3.11.1.3 How to Use the Charts The charts above are based upon theoretical worst-case con ditions.
Chapter 4: Servo Control Operation 4.1 Ocarina/Castanet Connected to DC Motors In order to connect the Ocarina or Castanet to a DC motor, connect Hall A (J1 pin 4 of the drive) to Hall return (J1 pin 17 of the drive). The motor should be connected to M2, M3.
4.3.2 Exte rnal Resistor Connect an external resistor between terminal J1/9 (ECLC) and terminal J1/8 (ECLRET). The resistor va lue is given by: 0 < RECLC < 36.4 K (1/8 Watt) At RECLC greater than 36.4 K, the current limit will be internally clamped to the nominal value.
4.3.5 Exte rnal Resistor Connect an external resistor between terminal J1/14 (ECLP) and terminal J1/8 (ECLRET). The resistor va lue is given by: 0 < R ECLP < 36.4 K (1/8 Watt) At RECLP greater than 36.4 K, the current limit will be internally clamped to the nominal value.
Function Latch Option AOK SO1 SO2 SO3 10 Power up reset No Open collector Open collector Open collector Open collector 11 Commutation failure Yes Open collector Low Low Low * This indication can be used as a digita l input for activating an external shunt regulator.
Appendix: Specifications A.1 General Specifications A.1 .1 Ocarina Feature Units 1/60 2.5/60 5/60 10/60 15/60 1/100 2.5/100 5/100 10/100 15/100 Minimum supply voltage VDC 11 20 Nominal supply voltage .
A.1.2 Ca stanet Feature Units 3/60 2.5/100 Minimum supply voltage VDC 11 20 Nominal supply voltage VDC 50 85 Maximum supply voltage VDC 59 95 Maximum continuous power output W 190 240 Efficiency at rated power % Up to 99% Maximum o utput voltage 93% of DC bus voltage at f=32 kHz DC and trapezoi dal commutation continuous current limit (Ic) A 3.
A.2 Standards Compliance A.2.1 Q uality Assurance Specification Details ISO 9001:2000 Quality Management A.2.2 D esign Specification Details MIL-HDBK- 217F Reliability prediction of electronic equipment (rating, de-rating, stress, etc.
A.2.4 EMC Specification Details In compliance with EN55011 Class A with EN61000-6-2: Immunity for in dustrial environment, according to: IEC61000-4-2 / criteria B IEC61000-4-3 / criteria A IEC61000-4-.
An important point after buying a device Elmo MAN-OCSIG (Ver. 1.2) (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Elmo MAN-OCSIG (Ver. 1.2) yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Elmo MAN-OCSIG (Ver. 1.2) - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Elmo MAN-OCSIG (Ver. 1.2) you will learn all the available features of the product, as well as information on its operation. The information that you get Elmo MAN-OCSIG (Ver. 1.2) will certainly help you make a decision on the purchase.
If you already are a holder of Elmo MAN-OCSIG (Ver. 1.2), but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Elmo MAN-OCSIG (Ver. 1.2).
However, one of the most important roles played by the user manual is to help in solving problems with Elmo MAN-OCSIG (Ver. 1.2). Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Elmo MAN-OCSIG (Ver. 1.2) along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
