Instruction/ maintenance manual of the product Cool 401 Elektra Beckum
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Operating Instruction Compressed Air-Dryer Cool 201 Cool 401 I14 5003 EGB 03.03.
2 03.03 T ype Code Cool 201 405AP Cool 401 407AP T ypes equipped with electromagnetic drainvalve according 2.6.1 and 3.8.1. (T ypes equipped with sensor oper ated drainvalve according 2.
3 11.02 T ype Code P art 1 Important user infor- mation P art 2 Installation P art 3 Description P art 4 Operation P art 5 Maintenance Appendix T ab le of contents All safety notes in this operating i.
4 11.02 Part 1 Impor tant User Information 1.1 General notes • This compressed air-dr yer is called CA-dryer in the follo wing. • The Company does not accept responsibility if saf ety regulations are not met dur ing handling, operation, maintenance and repair , e ven though these are not str ictly stated in these operating instr uctions.
5 11.02 ! ! P art 1 Important user Information Attention! The operator has to obser v e the national wor king-, op- er ating- and safety regulations . Also e xisting inter nal fac- tor y regulations must be met.
6 11.02 • W ear ey e protection and protectiv e glov es • A void contact of liquid refrigerants with your skin (frost- bite). • Do not inhale refrigerant vapours. • T o avoid higher concentrations , all wor k rooms must be ventilated v ery well.
7 11.02 ! P ar t 1 Important user Information • T ak e victim immediately into the fresh air or into a v er y well ventilated room. • Splashes of refr igerant in the e y es must be blo wn out with the mouth. Then r inse ey es with plenty of water .
8 11.02 2.1 T ranspor tation 2.2 Requirements on the place of in- stallation 2.3 Installation (mount ing) Fig. 1: Installation of CA-drye r Par t 2 Installation T ranspor tation has to be carried out in the nor mal oper- ating position of the CA-dr ye r .
9 11.02 The cooling air f or the refriger ant condenser will be suck ed in at the front panel (fig. 5/3). This area must be kept free and not be obstructed. If necessar y , sufficient cooling air supply must be pro- vided by additional w all openings .
10 11.02 Attention! A hose must be fix ed at the condensate drain and led out of the casing. An opening (Fig. 5/7) can be used for leading out the hose . F or saf ety reasons the side wall m ust be closed again. The CA-dr yer separates w ater as well as oil from the compressed air .
11 11.02 2.6.3 Connection conden- sate draining Fig. 4: Connection conden- sate draining The condensate drain pipe (fig. 2.1) may be fix ed to the w all with a rising slope of maximum 5 m. Thereby the minimum operation pressure increases f or 0,1 bar per meter .
12 11.02 3.1 Designation 3.2 Purpose 3.3 Unit Lay out Fig. 5: Complete system Fig. 6: Electronic regulator - operating panel Par t 3 Description Refr igerating compressed air-dryer (CA-dr yer). V ersion see type code (page 2) Compressed air will be dehumidified b y the CA-dr yer .
13 11.02 P art 3 Description 6 6 7 8 11 9 12 1 2 3 4 5 10 12 3.3.1 Symbols Fig. 7: Symbols gener al 3.3.2 electronic regulator symbols Fig. 8: Symbols electronic regulator Fig. 9: electronic regulator operation Operation switch “off ”. Compressed air inlet or outlet.
14 11.02 3.4 electronic regulator Fig. 10: Nor mal displa y electronic regulator , e xample 3.4.1 Normal operation (factory setting) 3.4.2 Summer operation 3.4.3 A utomatic operation P art 3 Description The electronic regulator is a controller specially designed f or CA-dr yers.
15 11.02 The nominal power of the CA-dryer mentioned in the technical data is related to a wo r king pressure of 7 bar , a compressed air inlet temperature of 35 °C as well as an ambient temperature of 25 °C acc.
16 11.02 The refrigerant is injected into the refrigerant-to-air heat exchanger where it e v aporates, thereb y the compressed air is cooled. The electronic regulator regulates the cool- ing temperature and keeps the pressure de w point con- stant in nearly all capacity stages.
17 11.02 P ar t 4 Operation 4.1 Commissioning 4.2 Starting 4.3 Operation 4.4 Stopping After installation the CA-dr yer is supplied with pow er via the power cab le (fig. 5/1) or by operating the main s witch (fig. 5/13). Bef ore operating the operation s witch (fig.
18 11.02 P ar t 4 Operation F ollowing operation data can be recalled b y operating the data selector k ey ( ): - Pressure dew point - Summer operation - P ercentage running time of CA-dr yer in relation to total running time of the system - Ne xt condensate drain in 3 min utes 1.
19 11.02 P ar t 4 Operation 4.6.1 Change modes 4.6.1.1 P01 4.6.1.2 P02 4.6.1.3 P03 4.6.1.4 P04 4.6.1.5 P05 4.6.1.6 P06 4.6.1.7 P07 4.6.1.8 P08 4.6.1.9 P09 4.6.1.10 P10 ! Activ ation pressure de w point-summer set value (f ac- tory setting: pressure de w point 7 °C).
20 11.02 5.1 electronic regulator maintenance display Fig. 16: Maintenance displa y 5.1.1 Ac kno wledgement maintenance interval Fig. 17: A c knowledgement maintenance interval Par t 5 Maintenance Flashing maintenance symbol: - maintenance inter val e xceeded 1 .
21 11.02 ! P ar t 5 Maintenance 5.1.4 W eekly maintenance 5.1.5 Cleaning of filter be- fore condensate drain with solenoid valve 5.1.5.1 Dismounting of filters Fig.
22 11.02 P ar t 5 Maintenance 5.2 T roub le shooting Fig. 19: F ailure indication gener al 5.2.1 electronic regulator failure indication Fig. 20: electronic regulator F ailure indication Cause 5.2.1.1 F1 sensor pressure de wpoint def ectiv e 5.2.1.2 F2 sensor ambient temperature defectiv e 5.
23 11.02 5.2.2 Ac knowledgement of failures Fig. 21: Ac knowledgement of f ailures 5.2.3 Function: Cause No function 5.2.4 W ater in compressed air system Cause 5.2.4.1 Condensate is not drained properly 5.2.4.2 electronic regulated condensate drain 5.
24 11.02 P ar t 5 Maintenance 5.2.4.3 Sensor-controlled condensate dra in 5.2.4.3.1 Bloc ked discharge pipe 5.2.4.3.2 Operation pressure below required mini- mum Cause 5.2.4.4 T emporar y o verload of the CA-dryer due to non-unif or m com- pressed air consump- tion 5.
25 11.02 P ar t 5 Maintenance 5.2.5 Stopping CA-dryer during operation: Cause - Stopping of CA-dr yer b y installed electr ic star t and protection de vice (Klixon) at the refrigerant compressor due to ov er load 5.2.5.1 CA-volume flow too high 5.2.5.
26 11.02 P ar t 5 Maintenance 5.2.6 High differential pressure at CA-side: Cause 5.2.6.1 Compressed air v olume flow too high 5.2.6.2 W orking pressure too lo w 5.
Pos. Type-No. 405 AP 406 AP 407 AP m³/h 50 65 80 m³/min 0,83 1,08 1,33 2 m³/h 3 Power consumption (total) kW 0,25 0,27 0,33 4 Power consumption (fan) kW 5 50 Hz 6 Allowable pressure (compressed air) min./ max. bar 8 G 9 kg 40 41 44 height width depth 11 Refrigerant quantity R 134a kg 0,37 12 dB (A) 13 IP 14 G Pos.
operation switch Betr.-schalter 2 1 5 4 S1 M 1 (M200) Ventilator fan M2 M 1 Kälteverdichter fridge compressor (V100) 14 12 13 PE M1 K1 C1 10 11 A1 Kondensatablass condensate drain (A100) A1 A2 PE Y1 .
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 A B C D E F A B C D E F von Blatt Datum Bearb. Gepr. Norm Name Änderung Zustand Datum Urspr. Ers. f. DIN 40719 JN Typ: Zeichn.
A100 Y1 1 Pcs. Condensate Drain Solenoid Valve 405AP-407AP 0101775000 A102 1 Pcs. Drain Valve with Filter 405AP-407AP 0111713000 S1 1 Pcs. Operation switch 405AP-407AP 0108673000 M200 M2 1 Pcs. Fan motor 405AP-407AP 0102404000 PS00 S2 1 Pcs. Fan pressostat 405AP-407AP 0103087000 EICA A2 1 Pcs.
D DEUTSCH ENG ENGLISH KONFORMITÄTSERKLÄRUNG DECLARATION OF CONFORMITY Wir erklären in alleiniger Verantwortlichkeit, dass dieses Produkt mit den folgenden Normen übereinstimmt* gemäß den Bestimm.
An important point after buying a device Elektra Beckum Cool 401 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Elektra Beckum Cool 401 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Elektra Beckum Cool 401 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Elektra Beckum Cool 401 you will learn all the available features of the product, as well as information on its operation. The information that you get Elektra Beckum Cool 401 will certainly help you make a decision on the purchase.
If you already are a holder of Elektra Beckum Cool 401, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Elektra Beckum Cool 401.
However, one of the most important roles played by the user manual is to help in solving problems with Elektra Beckum Cool 401. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Elektra Beckum Cool 401 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
