Instruction/ maintenance manual of the product 63-0144 Edelbrock
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©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 Thank Y ou…. …for purchasing an Edelbrock Nitrous Oxide Injection System. Nitrous Oxide injection is one of the most exciting performance enhancements, for the dollar invested, on the market today .
Page 1 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 MERCUR Y MARAUDER PERFORMER EFI SERIES NITROUS SYSTEM Catalog #70406 T able of Contents Page # a. Before Y ou Install Y our Edelbrock Nitrous System . . . . . . .
Page 2 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 Caution!! Before Y ou Install Y our Edelbrock Nitrous System… Please read this installation manual fully before installing this system.
Page 3 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 WHA T IS NITROUS OXIDE? Nitrous Oxide is a cryogenic gas composed of nitrogen and oxygen molecules. It is stored as a “gas over a liquid” which means that both liquid and gaseous nitrous oxide is delivered into your engine.
Page 4 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 1.0 Introduction to your Edelbrock Mercury Marauder Performer EFI Nitrous System Within the pages of this manual is information, safety tips and operation instructions for your new Edelbrock Nitrous System.
Page 5 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 1.2 Jet Map Information Edelbrock engineering has conducted dyno testing with the Edelbrock Mercur y Marauder Performer EFI system to ensure the horsepower increase the nitrous system is as intended.
Page 6 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 QTY . DESCRIPTION Nozzle and Nozzle Hardware 1 90º Nitrous fan spray nozzle 1 Straight Nitrous fan spray nozz.
Page 7 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 2.0 Performer System Installations 2.1 Nitrous Bottle Mounting The nitrous oxide storage cylinder is typically called a “nitrous bottle”. It is an aluminum c ylinder , designed and manufactured to withstand very high pressures.
Page 8 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 2.2 Bottle Mounting Instructions Accurate calibration of your nitrous system depends on the bottle remaining a t a stable temperature. Choosing the proper location and orientation for your bottle can grea tly affect the overall operation of the nitrous system.
Page 9 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 2.4 Nitrous Bottle Installation After you have determined the location and orienta tion of the nitrous bottle, use the following procedure to install the bottle: 2.
Page 10 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 2.5 Nitrous Feed Line Mounting 1. Determine the route your main nitrous feed line will follow . Ensure the path does not route the nitrous feed line too c lose to the exhaust system, suspension, electrical lines/components or tires.
Page 11 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 2.6.2 Nitrous Solenoids Mounting (Continued) 7. Install solenoid assembly in desired location. 8. Leave all wiring loose for electrical systems installation . 9.
Page 12 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 Nozzle 2 Installation (Continuation) 1. Determine nozzle mounting location in the intake boot just before the throttle body .
Page 13 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 3.1 Nitrous Electrical Components Bill of Materials (BOM) 3.2 Nomenclature Descriptions: A TO… the fuse configuration is A TO. When replacing this fuse, ask for an A TO fuse.
Page 14 of 21 ©2002 Edelbrock Corporation Rev . 9/02 Batter y Fuse Relay Socket Socket Switched +12V Arming Switch Solenoid Fuel Pressure Safety Switch W ARNING! DO NOT CONNECT TO THIS TERMINAL Micro.
Page 15 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 3.4 Nitrous Electrical System Installation Procedures Determine the location of the Relay and Fuse Holder wire harness. Most common installa tions locate these components inside the driver’ s compartment and close to the fuse panel under the dash.
Page 16 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 3.6 Arming Switch and Installation The arming switch is a red, lighted s witch that is a "MASTER" arming switch for your nitrous system.
Page 17 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 3.7 Microswitch Installation and Wiring (Continued) The bolts used to attach the microswitch ha ve extra length to allow for spacing the microswitch a way from the bracket if necessary .
Page 18 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 4.0 Before Y ou Run Y our V ehicle Using Y our Edelbrock Nitrous System Y ou have just completed the installa tion of your Edelbrock Nitrous System.
Page 19 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 5.0 T roubleshooting and Routine Maintenance How to use our T roubleshooting Flowchart: The troubleshooting of a nitrous system is basic and straightforward. The symptom chart is divided by symptom, cause and action required.
Page 20 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 6. Inadequate nitrous supply . a. Weigh bottle. 1. Bottle should be 10 lbs. above empty bottle weight listed on bottle label when full. b. Check bottle pressure.
Page 21 of 21 ©2002 Edelbrock Corporation Rev . 10/02 Brochure No. 63-0144 Catalog #70406 6.0 Solenoid Inspection and Maintenance . 1. Close valve on nitrous bottle. 2. Make sure all nitrous supply lines are free of pressure before removal of any system solenoid.
An important point after buying a device Edelbrock 63-0144 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Edelbrock 63-0144 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Edelbrock 63-0144 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Edelbrock 63-0144 you will learn all the available features of the product, as well as information on its operation. The information that you get Edelbrock 63-0144 will certainly help you make a decision on the purchase.
If you already are a holder of Edelbrock 63-0144, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Edelbrock 63-0144.
However, one of the most important roles played by the user manual is to help in solving problems with Edelbrock 63-0144. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Edelbrock 63-0144 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center