Instruction/ maintenance manual of the product 3528 Edelbrock
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1 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc T ABLE OF CONTENTS Part #3527 and #3528 Introduction......................................................................
2 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc PRIMAR Y KIT COMPONENTS ❑ Electronic Control Unit/System ECU ❑ Fuel.
3 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc TOOLS AND EQUIPMENT Use the following checklist for items needed.
4 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc MANIFOLD & CARBURETOR HEIGHT VS . PRO-FLO XT HEIGHT 1. Lay a straightedge (such as a yardstick) across the top of the air cleaner from front to back.
5 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc FUEL REQUIREMENTS Because the Pro-Flo XT system uses an Oxygen sensor, you must use unleaded fuel only. Leaded fuels will damage the O 2 sensor.
6 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc FUEL SYSTEM Because your Edelbrock Pro-Flo XT system controls fuel delivery very differently than a carburetor, some conversions to your fuel system are necessary.
RUBBER RETURN LINE METHOD Drill a 5/16-inch hole in the sending unit plate adjacent to where the main line enters the tank. This will be the hole for your return line. Insert a short length of 5/16-inch hard line (available at most radiator shops) into the hole and weld it to the sending unit plate.
HARD RETURN LINE METHOD Drill a 5/16-inch hole in the sending unit plate adjacent to where the main line, enters the tank. This will be the hole for your return line. Insert a length of 5/16-inch hard line (available at most radiator shops) into the hole and weld it to the sending unit plate.
9 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc NOTE: ALL WELDING AND SOLDERING OF THE FUEL SYSTEM MUST BE PERFORMED BY A PROFESSIONAL RADIA TOR AND/OR FUEL SYSTEM REP AIR SHOP .
10 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc INDUCTION SYSTEM The Edelbrock Pro-Flo XT system delivers fuel and air to the engine via the induction system consisting primarily of a manifold, 90mm air valve, fuel rails, and fuel injectors.
11 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc PRE-INST ALLA TION Before installing the induction system, take the following steps to ensure successful installation and performance 1.
12 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc GASKET SURF ACE PREP ARA TION CAUTION: Replace all gaskets as recommended. Do not use race-type non-embossed gaskets for street applications.
13 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc SENSORS The Edelbrock Pro-Flo XT system interprets overall engine operating conditions and fuel/spark requirements based on readings from sensors that measure specific engine conditions.
14 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc OXYGEN (O 2 ) SENSOR An oxygen sensor, installed on the header collector pipe, measures exhaust gas oxygen content and is used by the ECU to manage fuel delivery under closed loop control.
15 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc O 2 SENSOR INST ALLA TION The exhaust gas oxygen content is determined by the oxygen sensor. The sensor signals the ECU, which compensates when the air/fuel mixture is either rich or lean.
16 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc ENGINE HARNESS LA Y OUT.
17 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc MAIN SYSTEM HARNESS This diagram illustrates the chassis side of the Pro-Flo XT Main System Harness.
18 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc.
19 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc MAIN SYSTEM HARNESS This diagram illustrates the engine side of the Pro-Flo XT Main System Harness.
20 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc.
21 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc INST ALLA TION The Pro-Flo XT Main Harness is divided into two pieces, the engine harness and chassis harness. A bulkhead connector is provided as a pass through firewall connector.
22 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc ENGINE HARNESS J18: O 2 Sensor J19: Fuel Pump Coil Connectors Ignition.
23 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc The Coolant Temperature sensor attaches to the harness with Connector J15. The Manifold Absolute Pressure sensor attaches to the harness with Connector J17.
24 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc A. The ignition harness is attached to the main harness with the connector, as shown at left below, and at the coil with the ring terminals on the right below.
25 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc IGNITION SYSTEM The photo below shows how the distributor, ignition harness, and Main System Harness are connected. A KEY ON wire (Pink with black stripe) is also included in the Pro-Flo system.
26 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc ADDING AFTERMARKET IGNITION If you are wishing to use a MSD 6AL or MSD 6-Digital ignition with your Pro-Flo fuel injection, follow the wiring diagram below .
27 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc CUSTOMER INTERF ACE CONNECTOR A customer interface connector is included in the engine side harness.
28 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc To connect the ECU to your PC, plug the 34 pin ECU connector into the ECU.
29 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc 29 Pro-Flo EFI Installation Instructions SELECTING THE PROPER CALIBRA TION Application Kit Part No. Calibration No. Intake @ .
30 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc Priming The Fuel Pump Before the engine is started, the fuel pump must be primed to pressurize the system and purge the fuel line of all air.
31 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc Timing Adjustment Use a timing light to re-time your engine. 1. Remove spark plug from Number One cylinder. 2. Remove coil wire from distributor and ground it.
32 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc Idle Adjustment This procedure is a general recommendation, intended to help you tune up your Pro-Flo ® system.
33 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc ELECTRONIC ENGINE MANAGEMENT The Edelbrock Pro-Flo system uses the Spe.
34 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc PRO-FLO QUICK TUNING GUIDE This guide is based on our simple graph that shows the 24 fuel cells that you can tune in to result in a clean and powerful engine.
35 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc OPTIONAL PC TUNING FEA TURE To use the optional PC tuning feature, connect a DB9 serial extension cable to connector J25 of the main harness.
36 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc CALIBRA TION MODULE DIAGRAM.
37 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc P ART NUMBERS Edelbrock Pro-Flo Fuel Injection System ...................................................................
38 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc ( 1) Manifold Absolute Pressure sensor ( 1) Manifold Air T emperature .
39 Pro-Flo EFI Installation Instructions ©2008 Edelbrock Corporation Brochure No. 63-3527 Catalog #3527, #3528 Rev. 8/08 - AJ/mc SERVICE In the event that your Edelbrock Pro-Flo System should need servicing, return the unit pre-paid to the Edelbrock Service and Repair facility at 2700 California Street, Torrance, CA 90503.
An important point after buying a device Edelbrock 3528 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Edelbrock 3528 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Edelbrock 3528 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Edelbrock 3528 you will learn all the available features of the product, as well as information on its operation. The information that you get Edelbrock 3528 will certainly help you make a decision on the purchase.
If you already are a holder of Edelbrock 3528, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Edelbrock 3528.
However, one of the most important roles played by the user manual is to help in solving problems with Edelbrock 3528. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Edelbrock 3528 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center