Instruction/ maintenance manual of the product 6500 Eclipse Combustion
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Bi-Flame Version 1.8 Model 6500 No. 826, 05/03 Instruction Manual Dual Burner Monitoring System.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 2 Cop yright 2003 b y Eclipse Combustion. All rights reserved worldwide. This publication is protected b y federal r egulation and shall not be cop.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 3 A UDIENCE I MPOR T ANT NO TICES About this man ual This manual has been written for the people who select and install the pr oduct and the technicians who work on it. They are expected to ha ve pre vious experience with this kind of equipment.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 4 About this manual .................................................................... 3 T able of contents ....................................................................... 4 Introduction .
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 5 Function Summar y .................................................................. 14 Introdu ction ........................................................................................... 14 Standar d F eatures .
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 6 Sensor Installation ................................................................... 27 Introdu ction ...........................................................................................
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 7 The Eclipse Combustion Bi-Flame Burner Monitoring System controls the start-up sequence and monitors the flame of tw o individual gas, oil, or combination gas/oil burners connected to a common valve train.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 8 I NTRODUCTION Specifications This section gives a detailed ov er view of Bi-Flame specifications and dimensions. 2 Specifications P arameter Description Supply •120 V A C (+10%, -15%), 50/60 Hz standar d.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 9 D IMENSIONS Mounting Holes (4) 5 mm (3/16") Dia. 237 mm (9-5/16") 270 mm (10-5/8") 229 mm (9") 21 mm (13/16") 183 mm (7-.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 10 In this section, y ou will find descriptions of the various modules which comprise the Bi-Flame dual burner flame monitoring system, whether standard or optional items.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 11 Sensor Module The sensor module is the flame sensing module of the B i-Flame. It i s mounted in the furthest right position of the mother board . On the fr ont of the sensor module are t wo “Flame On” LED’ s , which illuminate when a flame is detected at the corr esponding burner .
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 12 I NTRODUCTION This section details the location, selection and description of the Bi-Flame DIP switches, which allow for sequence and timing func- tions as well as system configuration. Caution: T o avoid electric shoc k, shut off the power supply when installing any contr ol device.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 13 S2 DIP Switches The S2 DIP switches permit pr ogramming of timing and sequence functions of the Bi-Flame. Note: The S2 DIP s witch settings at left are for illustr ative purposes only; the actual settings of any of these switches will be determined b y your system conditions .
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 14 I NTRODUCTION This section describes the function features of the Bi-Flame that can be found on the various terminal strips and the modules of the Bi- Flame.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 15 Recycle Mode When selected, the B i-Flame will restart the sequence after flame or air failure. The recycle mode allows the system to r e-initiate the start-up sequence automatically , once the main burners ha ve been operating for at least 20 seconds.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 16 Auxiliar y Inputs This f eature pro vides four auxiliar y inputs which are monitor ed by the Bi-Flame as alarm interlocks. This means that when the input v oltage is interrupted, the system locks out and will annunciate on the optional r emote displa y unit.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 17 Histor y Log (continued) 4) Release the ENTER ke y and the most r ecent lock out message will displa y for sev en seconds.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 18 V alve Leak Sensing De vice (VLSD) Interface The Bi-Flame V alve Leak Sensing Device (VLSD or VDK) interface pr ovides a 120 V A C output which triggers the start of the test pe- riod. An input is also pro vided which receives a 120 V A C signal from the VLSD .
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 19 Remote Displa y Unit The r emote display with k eypad allows remote r eset and activation of the history log option. It is panel mountable and f eatures a back- lit liquid cr ystal displa y in a 1/4 DIN housing.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 20 Air This LED illuminates when the air switch is closed and pow er is ther eby applied to the air s witch input. The Bi-Flame also checks this input for an air switch short (see “Combustion Air Flow Check T er - minal” on page 14).
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 21 System Faults A system fault (illuminated by the fault LED on the logic car ds) pr e- v ents gas ignition but does not lock out the system.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 22 In this section, the necessar y pr ocedures ar e detailed to integrate a Bi-Flame into a burner system; Figure 6.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 23 Route ignition wiring a sufficient distance fr om all sensors and other low voltage wiring to a v oid electrical interfer ence , which ma y cause erratic operation of the Bi-Flame system.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 24 When installed, the remote displa y m ust be grounded. Panel mounting is thr ough a 1/4 DIN cutout (see page 9). Use either the six or ten foot cable to connect it to the motherboard. R EMO TE DISPLA Y This featur e permits remote mounting of a switch to r eset the Bi- Flame.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 25 Figure 6.1 T erminal Strips Identification & Location Main Chassis J1 J2 J3 J4 J5 J6 J7 Remote Displa y Connection.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 26 Figure 6.2 Wiring Diagram & Connection s – Main Chassis On/Off Alarm Fan Motor Interlocks & Limits Air Flow 120 VAC POVC 15 A. Fuse 6 7 8 9 10 1 2 3 5 4 Low Fire High Fire 6 7 8 1 2 3 5 4 MS Aux.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 27 This section describes the pr oper wiring, installation and sighting con- siderations for all sensors that can be used with a Bi-Flame. W arning Incorrect sensor installation ma y cause the sensor to g enerate a false flame signal, causing unburned fuel to collect in the combustion chamber .
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 28 Flame r ods should be used only on gas burners. They accumulate soot on oil burners, causing nuisance shutdowns and unsaf e operat- ing conditions. See the burner manufactur er’ s literatur e for flame r od mounting location.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 29 Aim scanners at the thir d of the flame closest to the burner nozzle , as sho wn at left. This is especially true for oil flames which typically ha ve less UV radiation in the outer flame. The scanner should view the in- tersection of the pilot and main flames.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 30 I NTRODUCTION This section describes the test procedur es that must be performed after installation to insure that the Bi-Flame is operating pr operl y; these pr ocedur es are mandatory .
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 31 1) Manually shut off the fuel suppl y to one individual pilot and main burner , or all burners if the system has a single fuel supply . 2) Place system in pilot test mode (please refer to page 15).
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 32 I NTRODUCTION This section is divided into two parts: • The first part describes the maintenance procedur es. • The second part helps you to identify problems that ma y occur , and gives advice on how to solv e these problems.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 33 Y early Checklist 1 . T est (leak test) safety shut-off valves f or tightness of closure. 2 . T est pressur e switch settings by checking switch mov ements against pressure setting and comparing with actual impulse pressur e.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 34 T R OUBLESHOO TING PROBLEM POSSIBLE CA USE SOLUTION • Main valve is not closed. • Air pressur e switch has not made contact. • High gas pressure s witch has tripped. • Low gas pressur e switch has tripped.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 35 I NTRODUCTION This section cov ers how the optional r emote displa y is used with the B i-Flame. The r emote displa y pr ovides LCD messages which monitor the status of the Bi-Flame’ s functions as well as an y lock- out conditions.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 36 T able 10.1 Bi-Flame Operating Sequence PO WER ON W as internal safe start check successful? EXTERNAL INTERLOCK CHECKS Is flame signal present? BURNER ST AR T -UP (see next page) YES NO YES NO YES NO YES NO V arious lockout messages Fan output is energized; modu- lator is sent to low fir e.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 37 T able 10.1 Bi-Flame Operating Sequence (continued) BURNER ST AR T -UP Is volta g e pr esent at air flo w switch within ten seconds? Is flame signal present? (see next page) After “XX” equals zero (0).
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 38 T able 10.1 Bi-Flame Operating Sequence (continued) BURNER ST AR T -UP (continued) Is flame signal present ? NO Modulator sent to automatic 20 seconds after main valve is energized. Pilot will shut off 10 seconds after main flame is energized.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 39 T able 10.1 Bi-Flame Operating Sequence (continued) BURNER SHUTDO WN Shutdo wn is started b y opening the operating interlock cir cuit. Is volta g e pr esent at interlocks? YES NO Fuel valves de-energized; fan energized for 15 seconds.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 40 MESSA GE TYPE EXPLANA TION T able 10.2 Remote Displa y Diagnostic Messages (Listed Alphabetically) Lockout Combustion air flow limit switch (strip J1, terminal 2) opened for more than two seconds once initially proven.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 41 T able 10.2 Remote Display Diagnostic Messages (continued) MESSA GE TYPE EXPLANA TION Lockout M a i n flame was not established during the main burner trial for ignition. Lockout Main valve has been energized and main flame proven during trial for ignition.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 42 T able 10.2 Remote Display Diagnostic Messages (continued) MESSA GE TYPE EXPLANA TION Hold Flame signal—actual, induced, or faulty scanner—is detected be- fore start-up or after shutdown. The fan is energized.
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 43 Appendix C ONVERSION F A CT ORS Metric to English. F ROM T O M UL TIPL Y BY cubic meter (m 3 ) cubic foot (ft 3 ) 35.31 cubic meter/hour (m 3 /h) cubic foot/hour (cfh) 35.31 degrees Celsius (°C) degrees Fahrenheit (°F) (°C x 1 .
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 44 I LLUSTRA TED P AR T S L IST 1 2 3 4 7 6 View sho wn with cover r emoved. P os. No . Qty . Description Eclipse P art Number Mother Board (6500M).
Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 45.
826 Instruction Manual 05/03.
An important point after buying a device Eclipse Combustion 6500 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Eclipse Combustion 6500 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Eclipse Combustion 6500 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Eclipse Combustion 6500 you will learn all the available features of the product, as well as information on its operation. The information that you get Eclipse Combustion 6500 will certainly help you make a decision on the purchase.
If you already are a holder of Eclipse Combustion 6500, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Eclipse Combustion 6500.
However, one of the most important roles played by the user manual is to help in solving problems with Eclipse Combustion 6500. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Eclipse Combustion 6500 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
