Instruction/ maintenance manual of the product ZTR 5421 Dixon
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IMPORTANT - READ CAREFULLY The Dixon ZTR Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manual carefully, and become completely familiar with the controls.
INDEX 1. SAFETY ............................................................... Pages 1 - 3 2. WARRANTY POLICY ........................................... Page 4 3. SPECIFICATIONS ............................................... Page 5 4. SET UP AND SERVICE .
SAFETY RIDING LAWNMOWERS, IF IMPROPERLY O PERATED, CAN CAUSE SERIOUS INJURY The following examples are the most common causes of injury to the operator or bystander... 1. BLADE CONTACT: The operator or bystander inserts a hand or foot into the discharge chute or under the mower deck and into the path of the cutting blade.
SAFETY SAFETY REMINDERS: READ CAREFULLY BEFORE OPERATION 1. Wear appropriate, safe clothing when mowing - close fitting jeans or slacks and heavy leather or safety shoes with rough soles. Never operate this mower with bare feet or open sandals. 2. Do not operate on wet or slippery grass.
SAFETY REMINDERS: (Continued) 14. Never lift lawnmower by the body, lift only by the frame. 15. Never carry passengers. 16. Use care when pulling loads or using heavy equipment. A. Use ONLY approved dra wbar hitch points. B. Limit loads to those you can safely control.
DIXON LIMITED WARRANTY POLICY -- HYDRO - GEAR MODELS This warranty policy applies to all Hydro - Gear mowers or any 50" model, purchased on or after March 1,1990. WARRANTY: Dixon Warranty term is for a period of one (1) year from date of p urchase or 400 hours of use, whichever occurs first.
SPECIFICATIONS CHASSIS: 11 GA - rectangular tube. B ODY: Two piece - made of rotational molded polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system.
SET UP AND SERVICE 1. Seat Assembly Instructions 2. Upper Control Lever Installation 3. Mower Deck Installation 4. Deck Leveling 5. Final Preparation Page 6.
SEAT ASSEMBLY INSTRUCTIONS 1 . Assemble one arm rest bracket to arm rest cushion using (2) 5/1 6 standard flat washers (3020) and (2) 5/16 - 18 x 1 hex head nylok bolts (3224).
UPPER CONTROL LEVER INSTALLATION 1 Raise rear body cover to fully open position. 2. Install flat washer on right hand swive l plate weldment. Next install right hand control lever, then second flat washer. 3. Push control lever into the neutral slot and install (2) cup washers, (1) flat washer and jam nut.
MOWER DECK INST AL LATION NOTE: Brake link (P/N 5283) normally used for installation of engine to mower deck drive belt, has been placed in position during assembly of the lift frame at the factory. For shipment purposes, the brake link has been secured with a cotter pin and washer.
MOWER DECK LEVELING PROCEDURE LEVELING PRINCIPALS: A. There are a total of (4) threaded adjusters which will control the attitude or pitch of the mower deck. The adjusters have lock nuts on the bottom which can be turned up or down to raise or lower the front and rear of the mower deck.
MO WER DECK DEFLECTOR: Remove hair pin cotter (P/N 3072) from deflector pin (P/N 6297), remove pin. Position deflector (P/N 8799) on mower deck. Reinstall deflector pin and hair pin cotter. BATTERY: 1 . Remove battery from chassi s. 2. Fill each cell with electrolyte (acid) to ring at bottom of fill cap.
OPERATION INSTRUCTIONS The safe and successful operation of the Model 5421 will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions.
OPERATION INSTRUCTIONS: (Continued) BRAKING: To brake mower, move both levers in direction opposite of travel, release levers to neutral, set parking brake. Park only on level surfaces. GROUND SPEED: Ground speed (controlled by moveme nt of hand levers) must be carefully controlled for safety and best mowing results.
CARE AND MAINTENANCE - MODEL 5421 This portion of the Model 5421 owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the c.
PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT Dixon has used two types of electric clutches. One type is the Borg Warner and the second one is the Ogura. Even though these clutches come from different manufacturers, the test procedures are the same for both.
CARE AND MAINTENANCE - MODEL 5421 MOWER DECK SERVICE CUTTER BLADE REMOVAL - BELT TENSION: "CAUTION" The removal of the cutter blades for either sharpening or replacement is best accomplished by removing the deck assembly from the mower.
CARE AND MAINTENANCE - MODEL 5421 DRIVE SYSTEM ADJUSTMENTS: Adjustment of the drive system is limited to the actual function of the hydrostatic transmissions as outlined below . 1 . The idler pulley travel required to engage the belt drive should be held to approximately 1 3/4".
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FORWARD LEVER STOP ADJUSTMENT Page 19.
CARE AND MAINTENANCE - MODEL 5421 LUBRICATION CHASSIS AND MOWER DECK: Number of grease zerks used: (7) LOCATIONS: (1) each front wheel caster, front wheel, and deck hub for front wheels SERVICE INTERV.
CARE AND MAINTENANCE - MODEL 5421 CLEANING THE MOWER: A clean machine is a source of pride to the owner. However, cleaning by use of high pressure commercial washes is not recommended.
TROUBLESHOOTING MOW ER CUT QUALITY: There are many variables that can effect the cut quality of any multi - blade mower. Type and conditions of grass, cut height setting, engine RPM and ground speed are some of the variables that interact creating differences in cut quality.
DRIVE SYSTEM: TROUBLESHOOTING Page 23 SITUATION CAUSES REMEDY Mower pulls to one side or the other Drive adjustment Adjust per operators manual Consult your dealer for repai r Loss of drive power on o.
TROUBLE SHOOTING ELECTRICAL SYSTEM: SITUATION CAUSES REMEDY Starter will not turn engine over Circuit breaker engaged Push button to reset Consult your dealer for repair Starter will not turn engine o.
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ZTR 5421 PARTS LIST 1108 Front Tire 3093 5/1 6" - 1 8 UNC X 1 " HH Bolt GR5 1109 Inner Tube - Front Wheel 3100 7/1 6" HD Flat Washer 1384 Tank Mount Bracket (Short) 3106 1/4"X1&quo.
ZTR 5421 PARTS LIST 4584 Start Cable 5643 Input Gear - GB 4585 Battery Ground Cable 5644 Bearing - Gearbox 4587 W ire Cover 61 " 5645 Bearing Spacer - GB 4589 Covered Key 5648 CW Fan - Machined 4.
ZTR 5421 PARTS LIST 8576 Rear Rim 9624 Lift Cam Drilled RH 8688 Mower Blade Hi - Lift 9634 Lift Frame Weldment 8772 Belt Set (1859) 9646 Lift Plate 8852 Fuel Line 26.
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DIXON INDUSTRIES, INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO FAX 316 251 4117.
An important point after buying a device Dixon ZTR 5421 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Dixon ZTR 5421 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Dixon ZTR 5421 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Dixon ZTR 5421 you will learn all the available features of the product, as well as information on its operation. The information that you get Dixon ZTR 5421 will certainly help you make a decision on the purchase.
If you already are a holder of Dixon ZTR 5421, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Dixon ZTR 5421.
However, one of the most important roles played by the user manual is to help in solving problems with Dixon ZTR 5421. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Dixon ZTR 5421 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
