Instruction/ maintenance manual of the product DISPLACEMENT FOLLOWER 5100 Diversified Optronix
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Model 5100 Displacement Follower Non-Contact Single Axis Tracking System Diversified Optronix Corp. 116 Quirk Road Milford, CT 06460 www. d i vo p . c o m.
Table of Contents Introduction, 1 Equipment Supplied, 1 W arnings , 1 Sy stem Assembl y, 2 Theory of Operation, 3 The Lenses, 5 Lens Systems, 5 Lens Calculations, 5 Precision of the Lens Calculations .
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 1 Introduction The 5100 Displacement F ollower is a non- contact, real-tim e motion meas urement ins trument that solves meas urement problems w here other instrum ents fail.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 2 Sy stem A ssembly 1 Inspect the equ ipment f or damage that m ight hav e occurred during sh ipment.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 3 Theory of Operation The system is a non-contacting electro-optical displacem ent follow er desig ned to track the motion of a target along any axis . The moving target under study m ust show a sharp discontinuity in the inten sity of its reflected o r emitted light.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 4 There are two possible target config urations for meas uring target displacemen t alon g the vertical axis: light over dark and dar k over light.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 5 The Lenses Lens Sy stems To accom modate the w orking distances and m easuremen t rang es that individual applications may require, the standard lens set supplied is appro priate for a variety of situations.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 6 Figure 4 WD = W orking Distance, MR = Full s cale Measurement Range, fl = Focal Lengt h of Simple Lens, EX = Length of .
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 7 Example The lens to be used in this exam ple is the 10 5m m enlarging len s supplied w ith the sys tem. 1 Ass ume that the object under study is expected to exhi bit a peak-t o-peak displacemen t of one inch .
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 8 Figure 5 sh ows that th e equivalent 105m m lens can not be considered to be located exactly at the end of the ex tension tube. Its equivalent position is, in fact, approximately 13mm f urther along the optical axis than the position used in the calculations.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 9 Ta r g e t i n g Target Requir ements The 5000 Series operates by locking onto a sharp discontinu ity in the intensity of an obj ect’s reflected or em itted light.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 10 using a small screwdriver. For high light conditions, the high voltage may be r educed, or neutral density filters can be placed in fron t of the lenses. Note The light source must be DC o r the tracker will detect the 60 Hz chan ge in light intensity.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 11 Figure 11 Tracking Prerequisites Single A xis, Vertical or Horizontal The target and its motion should be located in the plane that is perpendicular to the optical axis.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 12 Figure 12 The minimum target r equired for vertical tr acking along the vertical tracking axis.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 13 Equipment and Functions Front Panel Functions Figure 13 1 Power Indicator Indicates th at the system is on. The pow er switch on the rear panel turns the sys tem on and off .
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 14 4 Output Filter Sw itch A three- po sition sw itch that selects a low pass R/C filter at the displacem ent outputs. For the best signal-to-noise ratio, select the low est cutoff frequency possible with o ut com pro m ising operation.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 15 Model 806 Optical Head The Model 806 Optical Head is the cam era that senses th e position of the target. The h ead contains an Electron Tubes Ty pe 9670B im age dissector tu be on wh ich the lens system im ages the targ et motion .
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 16 Operating Procedures General Operating Pr ocedure 1 Prepare the targ et and lighti ng as specif ied.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 17 13 Now, m ove the target or tracking head so that the circle is totally with in the light area of the target. See Figur e 15b . Adjust th e lens aperture or light s ource for a reading of +20% on the front panel m eter.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 18 Velocity and A cceleration Measurement Operating Procedure Full-scale ou tput for velocity and acceleration are determin ed as follows: 1 Note the fu ll-scale range of m easuremen t (FOV) of the lens being used.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 19 Worksheet For Parameter Measurement 1. Sy s tem Field of View = FOV = inches or m illimeters 2. Accel. Due to gravity = 386.4 in. / sec 2 = 9814 mm / sec 2 3. Set Velocity T ime for Velocity output less than 10V P-P 4.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 20 Calibratio n Resistors and capacitors hav e been selected to m ake the full-scale values on the tim e constant selector fall with in ±5% of the value indicated.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 21 Common Problems Th mos t comm on errors are: 1 Improper targ et phase (L/D, D/L , etc.). 2 Improper centerin g of tracker on target. 3 Improper illumination of target: The light sou rce must be DC .
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 22 Sy stem Calibration Calibra tion Procedure To calibrate the tracker, you need a digital voltmeter and a static calibrator that can accurately position a target.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 23 Figure 18 6 Adjust the o utput gai n to o btain a read ing ±5 volts a nd rec ord the gain setting. 7 For future referen ce, record the gain settin g and the full-scale m easurement rang e in the blank calibration Data Sheet is at the en d of this manu al.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 24 Standard Lens Set Components of the Standard Lens Set Quantity Item 1 105mm Enlarging Lens 1 50mm Camera Lens 1 72mm E.
Displacement Follower User’s Manual Version 1.4, April 19, 2004 IM1008 Page 25 Lens Calibrati on Data Sheet CUSTOME R: DATE: PO#: S/N: 12345 LENS NUMB ER: FOCAL LENG TH: EXTENSION S: WORKING D ISTAN.
Displacement Follower User’s M anual Version 1.4, April 19, 2004 IM1008 Page 26 A ppendix Limited Warranty Diversified Optronix Corp. (DivOp) warrants that the Model 5100 w ill be f ree from defects in material and workm anship for a period of on e (1) year from the date of purchas e.
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