Instruction/ maintenance manual of the product DEEPSTOR DEIVE-IN PALLET RACKING Dexion
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DEEPSTOR DRIVE-IN PALLET RACKING USER INSTRUCTIONS.
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DEEPSTOR DRIVE-IN PALLET RACKING USER INSTRUCTIONS This manual remains the sole property of Dexion (Australia) Pty Limited. It must not be copied without prior written consent and must be returned upon request.
Deepstor User In stru cti ons ISSU E 1 AUGUST 2003 Page iv MANUAL AMENDMENT REGISTER DEEPSTOR USER INSTRUCTIONS Issue / Amendment Date Issued Description Inserted By Issue 1 Aug 03 Original Issue.
Deepstor User In stru cti ons ISSU E 1 Table of Contents AUGUST 2003 Page v TABLE OF CONTENTS INTRODUCTION ........................... .................... ................ .................... ............... ................ . 1 OPERATOR TRAIN ING .
Deepstor User In stru cti ons ISSU E 1 Table of Contents AUGUST 2003 Page vi DAMAGE INS PECTION – FRAME S ........................... ................................ ................................ .......... .... 26 DAMAGE INS PECTION – RAC K OUT-OF- PLUMB .
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 1 INTRODUCTION Deepstor is the product name for the Dexion drive-in pallet racking system.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 2 INSTALLATION DATA SHEET Your installation has been designed around a pallet with the foll owing characteristics. Client: Date of Installation: Dexion reference: Block Ref. or Rack Area: Pallet Type: Pallet size: x mm.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 3 To ensure safe use of the storage equipment, the user must understand the following points: Use of the equipment The installation must be used in accordance with the specification and the criteria used for the design of the rack.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 4 GLOSSARY OF DEXION TERMIN OLOGY The following terms are referred to within this guide. Rack/Block: The complete structure, in length, depth and height, consi sting all lanes and levels from the front of the rack to the back.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 5 THE P ALLET The following gives general information about the pallet. PALLET TYPE AN D SIZE Your Deepstor rack will have been designed around a s pecific pallet style and dimensions, this will be detailed within “ The Installation Data Sheet ” on page 2.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 6 PALLET WEIGHT The pallet weight is the combination of the ‘self weight’ of the timber pallet + ‘load’. The load must be distributed across the whole area of the pallet to avoid any potential uneven loading of the rack.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 7 PALLET ILLUSTRATION Australian Chep Wooden Pallet (1165x1165x145) Pallet Self Weight: 40Kg Timber: Hardwood. The Australian standard pallet has a square base of 1165mm (W) x 1165mm (D) with a maximum height (H) of 150mm.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 8.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 9 THE FORK LIFT TRUCK (FL T) The fork lift truck must be of a suitable design and capacity, capable of lifting the loads to the heights required. If there are any doubts regarding its capacity reference should be made to the relevant manufacturer or supplier.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 10 OPERA TIONAL CLEARANCES LOAD ON THE PA LLET The load should be stacked centrally on the pallet, and if overhang has been permitted within the design, the overhang should be even on both sides of the pallet.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 11 FLT CLEARANCE To minimize unnecessary forces induced on the rack by a forklift truck during its operation, it is essential that a minimum clearance of 75mm on either side of the widest part of the truck and arm/rail projection be provided.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 12 LOADING / UNLOADING THE SYSTEM The warehouse should be adequately lit, to permi t the safe use of forklift trucks and the handling of pallets.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 13 APPROACHING AND ENTERING THE RACK The forklift truck should approach the rack squarely and not at an angle. No attempt should be made to deposit/retrieve pallets or to enter a rack when the truc k is NOT correctly aligned.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 14 LOADING THE SY STEM Step 1 Check that the pallet is the correct style and size for the installation. Step 2 Check the undersi de of the pallet for loose, split or damaged boards.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 15 UNLOADING THE SYSTEM Step 1 The forklift truck approaches th e rack squarely and aligns itself centrally with the desired lane. Step 2 Slow down and stop the truck at the entranc e to the lane.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 16 SAFETY – NEVER WORK UNDER PALLET S It is unsafe for operators and fo rk lift trucks to enter a rack be neath pallets that are stor ed on levels above. This is dangerous and MUST be avoided.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 17 CLEANING THE INSTAL LATION Should the rack need cleaning, either as part of a routine, or as a res ult of a spillage the following guidelines should be observed. The clean should comprise of a wipe down with a damp cloth, using (if required) a mild detergent.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 18 ROUTINE INSPECTION / MAINTENANCE It is recommended that the end user refer to Section 9 - “Operation and Maintenance of Adjustable Pallet Racking” of AS 4084:1993 (Steel Storage Racking) for racking inspection and maintenance procedure.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 19 INSPECTION IN TERVALS Daily Inspections This applies to operator care of the system. Ensure the correct application and use of equipment. Ensure that the safe working loads are adhered to.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 20 The following pages detail the damage assessm ent procedure and the risk identification using colour-coding method as per FEM.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 21 COMPO NENT RE COGNI TIO N The Deepstor racking installation comprises of the following main elemen ts: • Load Arm and Auto.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 22 DAMAGE INSPECTION - LOAD ARM AND SAFETY LOCK Safety Lock Use Automatic Safety Lock is located on all Deeps tor arms except the front and rear uprights in a lane. Front and rear uprights are to be bolted in position using 1 - M8x16 Nut and Bolt with 1 - M10 large washer.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 23 DAMAGE INSPECTION – PALLET RAIL Fixing Missing: Replace immediately Damage to fixing; Damage to M6 Nut and Bolt by shearing, replace the fixing immediately. When damage on fixing occurs, often, pallet rail is also damaged.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 24 DAMAGE INSPECTION – RAIL SPLICE & FIXING Splice & Fixing Missing Replace immediately Damage to Fixing & Rail: Damage to M6 or M 10 bolts and nuts by shearing, replace the fixing immediately.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 25 DAMAGE INSPECTION – TOP / BACK BRACING & FIXING Fixing Missing: Replace immediately Damage to fixing; Damage to M10 x 25 Gr 8.8 Nut and Bolt by shearing, replace the fixing immediately.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 26 DAMAGE INSPECTION – FRAMES FEM quantifies damage to frame uprights and bracing as either Green, Orange or Red risk. These rules only apply to damage that produces an overall bend in a component.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 27 DAMAGE INSPECTION – RACK OUT-OF-PLUMB Due to an impact (e.g. fork truck coll ision), a rack may be out-of-plumb by a certain amount.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 28 RISK ASSESSMENT GREEN RISK Damage requiring surveillance. For damage to frames in which the limits illustrated are not exceeded. This would indicate racks where some damage wa s present but was considered non-critical.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 29 DAMAGE ACTIO N PROC EDUR E FLOW CHART Rack is damaged Safety officer to assess and classify the dam age Red Risk Orange Risk Green Risk 1. Identify damage for re pair. 2. Order materials.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 30 TYPICAL CAU SES OF DAMAGE The following are some typical contributi ng factors to why damage can occur. Handling equi pment : Poor or ill maintained equipment, or a change in the type and size of handling equipment.
Deepstor User In stru cti ons ISSU E 1 User Instruction AUGUST 2003 Page 31 BLANK.
An important point after buying a device Dexion DEEPSTOR DEIVE-IN PALLET RACKING (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Dexion DEEPSTOR DEIVE-IN PALLET RACKING yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Dexion DEEPSTOR DEIVE-IN PALLET RACKING - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Dexion DEEPSTOR DEIVE-IN PALLET RACKING you will learn all the available features of the product, as well as information on its operation. The information that you get Dexion DEEPSTOR DEIVE-IN PALLET RACKING will certainly help you make a decision on the purchase.
If you already are a holder of Dexion DEEPSTOR DEIVE-IN PALLET RACKING, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Dexion DEEPSTOR DEIVE-IN PALLET RACKING.
However, one of the most important roles played by the user manual is to help in solving problems with Dexion DEEPSTOR DEIVE-IN PALLET RACKING. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Dexion DEEPSTOR DEIVE-IN PALLET RACKING along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
