Instruction/ maintenance manual of the product L10120H2-2 DeVillbiss Air Power Company
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OWNERS MANUAL FOR TWO-ST AGE AIR COMPRESSOR Model No. L10120H2-2 Model No. Horsepower Voltage/Hertz/Phase Minimum Branch Circuit Requirement *Fuse Type Air Tank Capacity Approximate Cut-in Pressure Approximate Cut-out Pressure SCFM @ 175 PSIG Magnetic Starter L10120H2-2 10 240/480V/60 HZ/3 PHASE 30 Amp Time Delay 120 Gal.
2—ENG MGP-SL10120H-2A T ABLE OF CONTENTS Page Page CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury . This manual contains information that is important for you to know and understand.
3—ENG MGP-SL10120H-2A RISK OF BURSTING IT IS NORMAL FOR ELECTRICAL CONTACTS WITHIN THE MOTOR AND PRESSURE SWITCH TO SPARK. IF ELECTRICAL SPARKS FROM COMPRESSOR COME INTO CONTACT WITH FLAMMABLE VAPORS, THEY MAY IGNITE, CAUSING FIRE OR EXPLOSION.
4—ENG MGP-SL10120H-2A WHAT CAN HAPPEN HOW TO PREVENT IT RISK FROM FLYING OBJECTS THE COMPRESSED AIR STREAM CAN CAUSE SOFT TISSUE DAMAGE TO EXPOSED SKIN AND CAN PROPEL DIRT, CHIPS, LOOSE PARTICLES AND SMALL OBJECTS AT HIGH SPEED , RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY.
5—ENG MGP-SL10120H-2A MOVING PARTS SUCH AS THE PULLEY, FLYWHEEL AND BELT CAN CAUSE SERIOUS INJURY IF THEY COME INTO CONTACT WITH YOU OR YOUR CLOTHING. ATTEMPTING TO OPERATE COMPRESSOR WITH DAMAGED OR MISSING PARTS OR ATTEMPTING TO REPAIR COM- PRESSOR WITH PROTECTIVE SHROUDS REMOVED CAN EXPOSE YOU TO MOVING PARTS AND CAN RESULT IN SERIOUS INJURY.
6—ENG MGP-SL10120H-2A Refer to cover page for the specifications of your compressor. Use only a fuse or circuit breaker that is the same rating as the branch circuit the air compressor is operated on. If the compressor is connected to a circuit protected by fuses, use dual element time delay fuses, as noted in specification chart.
7—ENG MGP-SL10120H-2A GENERAL INFORMA TION You have purchased a complete compressor outfit con- sisting of an air compressor, air tank, electric motor, and associated controls and instruments. The outfit you have selected is a stationary model and contains a two stage air compressor pump.
8—ENG MGP-SL10120H-2A DESCRIPTION OF OPERA TION to restart freely. When the motor stops running, air will be heard escaping from the valve for a few seconds.
9—ENG MGP-SL10120H-2A INST ALLA TION AND BREAK-IN PROCEDURES This compressor should be permanently mounted in place on a level floor. Operate the air compressor in a clean, dry and well ventilated area. The air intake filter must be kept clear of obstructions which could reduce air delivery of the air compressor.
10—ENG MGP-SL10120H-2A INST ALLA TION AND BREAK-IN PROCEDURES Wiring Instructions If your compressor unit is not equipped with a plug-in type power cord, perform electrical wiring according to the following instructions: IMPROPER ELECTRICAL GROUNDING CAN RESULT IN A RISK OF ELECTRICAL SHOCK.
11—ENG MGP-SL10120H-2A INST ALLA TION AND BREAK-IN PROCEDURES Break-In Procedures Additional Regulators and Controls Multi-viscosity motor oils like 10W30, should not be used in an air compressor. They leave carbon deposits on critical compo- nents, thus reducing performance and com- pressor life.
12—ENG MGP-SL10120H-2A INST ALLA TION AND BREAK-IN PROCEDURES Piping Note Note Note Note Note For underground installation, bury air lines below the frost line and avoid pockets where condensation can gather and freeze. Apply pressure before un- derground lines are covered to make sure all pipe joints are free from leaks.
13—ENG MGP-SL10120H-2A OPERA TING PROCEDURES 1. Before attaching an air hose or accessory, make sure the outlet valve is in the closed position. On units equipped with a pressure switch lever make sure the switch is in the OFF position. Compressed air from the outfit may contain water condensation and oil mist.
14—ENG MGP-SL10120H-2A MAINTENANCE UNIT CYCLES AUTOMATICALLY WHEN POWER IS ON. DURING MAINTENANCE, YOU COULD BE EXPOSED TO VOLTAGE SOURCES, COMPRESSED AIR OR MOVING PARTS. PERSONAL INJURIES CAN OCCUR. DISCONNECT POWER SOURCE AND BLEED OFF ALL AIR TANK PRESSURE BEFORE DOING ANY MAINTENANCE OR REPAIR.
15—ENG MGP-SL10120H-2A SERVICE INSTRUCTIONS A dirty air filter will not allow the compressor to operate at full capacity. Before you use the compressor, check the air filter to be sure it is clean. If it is dirty, replace it with a new filter. Air Filter - Inspection and Replacement NOTE NOTE NOTE NOTE NOTE Keep the air filter clean at all times.
16—ENG MGP-SL10120H-2A Adjusting Belt T ension Adjust belt tension as described below. For compressors with a motor slide mount, adjust belt tension as follows: 1. Slide motor away from compressor until desired tension is obtained. On two stage compressors, the belt should deflect 1/2" at midway between the pulley and the flywheel.
17—ENG MGP-SL10120H-2A SERVICE INSTRUCTIONS Motor Pulley and Flywheel Alignment 1. Remove outer beltguard - To remove, loosen and remove beltguard screws located at top of beltguard.
18—ENG MGP-SL10120H-2A CAUSE CORRECTION PROBLEM TROUBLESHOOTING GUIDE PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIR SOURCES. PERSONAL INJURY MAY OCCUR. PRIOR TO ATTEMPTING ANY REPAIRS, DISCONNECT POWER SOURCE FROM THE COMPRESSOR AND BLEED OFF ALL TANK AIR PRESSURE.
19—ENG MGP-SL10120H-2A CORRECTION CAUSE PROBLEM TROUBLESHOOTING GUIDE Motor will not run. Motor overload protection switch has tripped. Let motor cool off for 10-15 minutes and overload protection switch will reset automatically. If the over- load still trips, check for defective capacitor.
20—ENG MGP-SL10120H-2A CORRECTION CAUSE PROBLEM TROUBLESHOOTING GUIDE Compressor is not supplying enough air to operate accesso- ries. (Continued) Loose belt. Hole in hose. Check and replace if required. Check valve restricted. Adjust belt tension. Remove and clean or replace.
21—ENG MGP-SL10120H-2A TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Too many motor starts per hour. Consult Service Center. Check electrical hookup and installation data or con- sult electrician. Improper wiring gauge. Incorrect voltage. Water in pump crankcase; oil appears milky in color.
22—ENG MGP-SL10120H-2A COMPRESSOR DIAGRAM.
23—ENG MGP-SL10120H-2A COMPRESSOR P AR TS LIST Key Part No. Number Description 1 Z-BAL-T59S PUMP ASSEMBLY 2 Z-MO-9082 MOTOR 3 Z-D20596 PRESSURE SWITCH ASSEMBLY 4 TIA-4200 SAFETY VALVE 5 Z-GA-360 PRE.
24—ENG MGP-SL10120H-2A COMPRESSOR PUMP DIAGRAM.
25—ENG MGP-SL10120H-2A P AR TS LIST K e y Part No. Number Description 1 BAL-7061400 HEAD 2 BAL-7040050 VALVE PLATE ASSEMBLY 3 BAL-9049011 SAFETY VALVE, AFTERCOOLER 4 AC-0415 FILTER ASSEMBLY 5 AC-058.
26—ENG MGP-SL10120H-2A SERVICE NOTES.
27—ENG MGP-SL10120H-2A LIMITED WARRANTY DeVilbiss Air Power Company warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase.
OWNERS MANUAL FOR TWO-ST AGE AIR COMPRESSOR Model No. L10120H2-2 DeVilbiss Air Power Company • 213 Industrial Dr. • Jackson, TN 38301-9615 WARRANTY This product is covered by the DeVilbiss one year limited warranty. The warranty can be found in this General Manual or is available upon request.
MANUAL DEL OPERADOR P ARA COMPRESOR DE AIRE DE DOS ET AP AS Modelo No. L10120H2-2 T abla De Especificaciones Modelo L10120H2-2 Potencia 10 HP V o lta je /Ci cl aje /F ase s 240/480V/60 Hz / trifásico Requerimiento mínimo del ramal del circuito 30 AMP * Tipo de fusible "De acción retardada" Capacidad del T anque de Aire 120 Gal.
2—SP MGP-SL10120H-2A T ABLA DE CONTENIDOS Página P AUT AS DE SEGURIDAD ..................................... 2 TABLA DE ADVERTENCIAS ................................. 3 - 5 ESPECIFICACIONES .............................................. 6 GLOSARIO .
3—SP MGP-SL10120H-2A RIESGO DE EXPLOSIÓN PARA LOS CONT ACTOS ELÉCTRICOS ES NORMAL LA EXISTENCIA DE CHISP AS ENTRE EL MOTOR Y EL INTERRUPTOR A PRESIÓN. SI LAS CHISP AS ELÉCTRICAS PROVENIENTES DEL COMPRESOR TOMARAN CONT ACTO CON EMANACIONES DE MATERIALES INFLAMABLES, ELLOS PODRÍAN ARDER ORIGINANDO INCENDIO O EXPLOSIÓN.
4—SP MGP-SL10120H-2A ¿QUÉ PUEDE OCURRIR? ¿CÓMO PREVENIRLO? RIESGO DE OBJETOS ARROJADOS POR EL AIRE. EL CHORRO DE AIRE COMPRIMIDO PUEDE CAUSAR DAÑOS SOBRE LOS TEJIDOS BLANDOS DE LA PIEL EXPUEST .
5—SP MGP-SL10120H-2A PARTES MOVIBLES T ALES COMO LA POLEA, EL VOLANTE Y LA CORREA PODRÍAN SER LA CAUSA DE SERIAS LESIONES SI ELLAS ENTRARAN EN CONT ACTO CON USTED O SUS ROP AS.
6—SP MGP-SL10120H-2A ESPECIFICACIONES P ara ver las especificaciones del compresor , referirse a la carátula de este manual. Usar sólo un fusible o interruptor de circuito del mismo amperaje que el circuito en el cual está operando el compresor de aire.
7—SP MGP-SL10120H-2A Usted ha comprado una unidad compresora completa que consiste de un compresor , tanque de aire, motor eléctrico y controles e instrumentos relacionados. La unidad que usted ha seleccionado es un modelo estacionario que tiene una bomba compresora de aire de dos etapa.
8—SP MGP-SL10120H-2A Válvula de Drenaje: La válvula de drenaje está ubicada en la base del tanque de aire y se usa después de cada aplicación para drenar la condensación.
9—SP MGP-SL10120H-2A Ubicación del Compresor de Aire LA BOMBA NO PROVEE SUFICIENTE EST ABILIDAD NI SOPORTE P ARA LEVANT AR LA UNIDAD . SI SE TIENE QUE TRANSPORT AR , LEVANT AR DEL TANQUE. Este compresor debe montarse permanentemente en un lugar donde el piso esté nivelado.
10—SP MGP-SL10120H-2A Instrucciones para el Cableado Si el compresor de aire no está provisto de un cordón de suministro eléctrico con enchufe, hacer la instalación eléctrica de acuerdo a las siguientes instrucciones: LA CONEXIÓN INAPROPIADA A TIERRA PUEDE RESUL T AR EN CHOQUE ELÉCTRICO.
11—SP MGP-SL10120H-2A Procedimientos para el Asentamiento Si no se observan las instrucciones para el asentamiento abajo indicadas, se pueden causar serios daños. Los Procedimientos para el Asentamiento se requieren en las siguientes circunstancias: A.
12—SP MGP-SL10120H-2A T uberías Los tubos de plástico o PVC no están diseñados para usarse con aire comprimido. A pesar que las especificaciones de presión sean las adecuadas, los tubos de plástico pueden reventar con la presión del aire. Usar únicamente tubos de metal o líneas para distribución de aire.
13—SP MGP-SL10120H-2A 1. Antes de conectar una manguera neumática o accesorio, asegurarse que la válvula de salida esté cerrada. En unidades equipadas con una palanquita de interrupción de presión, asegurarse que el interruptor esté en la posición de "OFF" (apagado).
14—SP MGP-SL10120H-2A LA UNIDAD ENTRA EN FUNCIONAMIENTO AUTOMÁTICAMENTE CUANDO ESTÁ ACTIVADA EN "ON". AL HACERLE MANTENIMIENTO USTED PUEDE QUEDAR EXPUESTO A LAS FUENTES DE VOL TAJE, P ARTES MOVIBLES O AIRE COMPRIMIDO. PUEDEN OCURRIR D AÑOS PERSONALES.
15—SP MGP-SL10120H-2A Filtro de Aire - Inspección y Reemplazo NOT A Mantener el filtro de aire limpio en todo momento. No operar el compresor sin el filtro de aire. Un filtro sucio impedirá que el compresor opere a máxima capacidad. Antes de usar el compresor , verificar que el filtro de aire esté limpio.
16—SP MGP-SL10120H-2A 6. V erificar que el disco de la válvula se mueva libremente y que el resorte mantenga el disco en la posición superior de cierre. La válvula de chequeo puede limpiarse con un solvente. 7 . Aplicar sellador a la rosca de la válvula de chequeo.
17—SP MGP-SL10120H-2A Regulación de la T ensión de la Correa Regular la tensión de la correa como se describe a continuación. En compresores con motor en montaje deslizante, regular la tensión de la correa como se indica a continuación: 1. Deslizar el motor alejándolo del compresor hasta obtener la tensión deseada.
18—SP MGP-SL10120H-2A GUÍA P ARA DIAGNÓSTICO DE PROBLEMAS AL HACER EL MANTENIMIENTO PUEDEN QUEDAR EXPUEST AS LAS FUENTES DE VOL T AJE , P ARTES MOVIBLES O FUENTES DE AIRE COMPRIMIDO .
19—SP MGP-SL10120H-2A GUÍA P ARA DIAGNÓSTICO DE PROBLEMAS PROBLEMA El motor no funciona. Desgaste excesivo de la correa. El compresor no provee suficiente aire para operar los accesorios. CAUSA El interruptor de protección de sobrecarga ha saltado.
20—SP MGP-SL10120H-2A GUÍA P ARA DIAGNÓSTICO DE PROBLEMAS PROBLEMA El compresor no provee suficiente aire para operar los accesorios. (Continuación) Sonido de golpes Excesivo consumo de aceite. Sobrecalentamiento del compresor . Sobrecalentamiento del motor CAUSA Correa floja.
21—SP MGP-SL10120H-2A PROBLEMA Sobrecalentamiento del motor . (Continuación) Agua en el cárter de la bomba; el color del aceite parece lechoso. Humedad o agua en estado líquido en las líneas de aire. CAUSA Demasiados arranques del motor por hora.
22—SP MGP-SL10120H-2A DIAGRAMA DEL COMPRESOR.
23—SP MGP-SL10120H-2A LIST A DE P AR TES DEL COMPRESOR 1 Z-BAL-T59S BOMBA 2 Z-MO-9082 MOTOR 3 Z-D20596 I NTERRUPTOR DE PRESIÓN 4 TIA-4200 VÁ L V UL A D E S E GURIDAD 5 Z-GA-360 ME DI DOR DE PRESI.
24—SP MGP-SL10120H-2A DIAGRAMA DE LA BOMBA DEL COMPRESOR.
25—SP MGP-SL10120H-2A LIST A DE P AR TES DE LA BOMBA COMPRESORA NÚMERO EN NÚMERO DIAGRM. DE P AR TE DESCRIPCIÓN 1 BAL-7061400 CONJUNTO DE LA CULA T A 2 BAL-7040050 ENSAMBLAJE DE LA PLACA DE LA V.
26—SP MGP-SL10120H-2A NOT AS DE SERVICIO.
27—SP MGP-SL10120H-2A DeVilbiss Air Power Company garantiza al comprador original que utilice este producto para uso personal (uso personal, residencial o doméstico) que todos los productos cubiertos bajo esta garantía están libres de defectos en materiales y mano de obra durante un año, a partir de la fecha de su compra.
DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615 MANUAL DEL OPERADOR P ARA Compr esor de Aire de dos Etapas. Modelo No. L10120H2-2 Llamar gratis al 1-800-888-2468 para saber la ubicación del Centro de Servicio Autorizado más cercano para ordenar repuestos o solicitar reparaciones amparadas por la garantía.
An important point after buying a device DeVillbiss Air Power Company L10120H2-2 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought DeVillbiss Air Power Company L10120H2-2 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data DeVillbiss Air Power Company L10120H2-2 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, DeVillbiss Air Power Company L10120H2-2 you will learn all the available features of the product, as well as information on its operation. The information that you get DeVillbiss Air Power Company L10120H2-2 will certainly help you make a decision on the purchase.
If you already are a holder of DeVillbiss Air Power Company L10120H2-2, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime DeVillbiss Air Power Company L10120H2-2.
However, one of the most important roles played by the user manual is to help in solving problems with DeVillbiss Air Power Company L10120H2-2. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device DeVillbiss Air Power Company L10120H2-2 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
