Instruction/ maintenance manual of the product TI110 Demco
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Page 1 OPERA T ORS MANUAL TI1 10 & TI1 10SB T OW DOLL Y T O W -IT ASSEMBLY CALIBRATION OPERATION REPLACEMENT PARTS READ complete manual CAREFULLY BEFORE attempting operation. 08/03 RD20006, Rev 3 DEMCO Dethmers Mfg. Co. 4010 320th St. P .
Page 2 We have discovered 1992 and newer model cars that are too wide in the body area to properly fit on a TI110 - 8' wide tow dolly even though the front tire measurement is less than 70". The 1992 and newer Oldsmobile 88 and 98 are in this category, there may be others.
Page 3 SAFETY SIGN LOCA TIONS Types of safety sign and locations on Tow It are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and particular function related to that area, that requires your SAFETY AWARENESS.
Page 4 BOL T TORQUE TORQUE DA T A FOR ST ANDARD NUTS, BOL TS, AND CAP SCREWS. T ighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically , using bolt chart as guide. Replace hardware with same grade bolt.
Page 5 MAINTENANCE Periodically check all bolts and nuts to ensure proper tension or torque. An occasional drop of oil may be required on the moving parts of the tie down winches. Grease the center pivot pin grease zerk every 1500 miles. Grease the main frame platform skids every 1500 miles.
Page 6 TESTING LIGHTS BEFORE USE 1. Check that the WHITE (ground) wire of the wiring harness is connected to the Tow-It frame and the WHITE (ground) wire is connected to the frame of the towing vehicle.
Page 7 Step 5. With someone safely guiding you, slowly drive ve- hicle onto platform FRONT FORWARD. (Any vehicle mounted on tow dolly must be mounted with front of the vehicle facing forward.) Drive the car forward until the tires touch the ramps. Make sure the tire is aligned to ascend onto the ramps.
Page 8 - Examine winches and straps to make sure they are in good condition. - Check wheel nuts every trip. - Tires must be inflated to recommended pressure by tire manufacturer. - Be certain the safety lock pins lock the strap winches. - Retighten the straps over the tires after the first 5 miles of travel.
Page 9 1. Extent and Duration of this Warranty: Your Demco Tow-It is warranted to be free from defects in materials and workmanship under normal use and service for a period of one year after date of purchase by the original (first) retail owner, or until it is resold or transferred by the original owner.
Page 10 REF. QTY. N O . PART NO. REQíD DESCRIPTION REF. QTY. N O . PART NO. REQíD D E SCRIPTION 5217 Coupler Repair Kit not included for Fulton 5000 lb. coupler Please order replacement parts by PART NO. and DESCRIPTION . 24 25 26 28 33 34 36 37 38 29 35 1.
Page 11 5341 Sure Lube TM Hub Assembly 101 89 90 91 92 93 94 95 96 97 98 99 100 LEFT WINCH SHOWN 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 20 21 22 23 26 27 30 31 32 40 41 41 42 42 43 43 44 44.
Page 12 T OW-IT ASSEMBL Y INSTRUCTIONS Pigtail Brown/Green Brown/Yellow Yellow Brown Green 1. Place the mainframe on blocks or some other sturdy support so that the frame rests approximately 8"-10" off the ground.
Page 13 WHITE Ground BROWN Tail Lights and License Plate Light YELLOW Left Turn and Stop GREEN Right Turn and Stop COLOR CODE FOR WIRING HARNESS harness at the fender pocket, the wire ends SHOULD NOT be stripped. Use the wire connectors to make all contacts.
Page 14 SURGE BRAKE ASSEMBL Y 1 3 4 5 6 9 10 11 11 12 13 14 15 16 17 18 19 16 11 12 8 7 2 11 20 REF. QTY. N O . PART NO. REQíD. DESCRIPTION BRAKE LINES PARTS LIST 21 22 1. 02189 1 Handle Grip 2. 02383 2 36" Safety Chain 3. SB587 1 80" Brake Line 4.
Page 15 5695 - Emergency Lock Cam Replacement Kit 20. ----- 1 7/16î-14UNC x 1 1/4î Hex Head Bolt (Gr. 5) 21 . ----- 1 7/16î-14UNC Lock Nut (Center Punch) 22.
Page 16 REF. PART QTY. NO . N O. REQíD. DESCRIPTION 10" BRAKE CLUSTER PARTS LIST Please order replacement parts by PART NO. and DESCRIPTION. Brake shoe kit can be ordered for one complete axle only.
Page 17 MODEL DA91 ACTUA T OR P ARTS BREAKDOWN 5398 Master Cylinder Repair Kit (gasket 05681 included) 2î Lever Lock Coupler RATED AT 6000# not included REF. N O . PART NO. QTY. DES CR IPTION Model 91 ACTUATOR PARTS LIST 1. 09417 1 6000# 2" Lever Lock Coupler (zinc plated) 2.
Page 18 1. 00059 4 3/8" Flatwasher 2. 02592 8 3/8"-16UNC Nylon Insert Locknut 3. 01888-25 1 Tool Box 4. 00182 1 Small Hair Pin 5. 02717-25 2 Mounting "Z" Bracket 6. 00907 4 3/8"-16UNC x 1" Hex Head Bolt (gr.5) 7. 02759 2 3/8"-16UNC x 3" Square U-Bolt OPTIONAL WINCH KK2TB QTY.
Page 19 1 2 3 - KK2WJ QTY. Optional Wheel Jack w/ hardware Please order replacement parts by PART NO. and DESCRIPTION. OPTIONAL WHEEL JACK WHEEL JACK PARTS LIST * All options may not mount on tow dolly simultaneously.* REF. PART QTY. NO . N O. REQíD.
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An important point after buying a device Demco TI110 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Demco TI110 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Demco TI110 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Demco TI110 you will learn all the available features of the product, as well as information on its operation. The information that you get Demco TI110 will certainly help you make a decision on the purchase.
If you already are a holder of Demco TI110, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Demco TI110.
However, one of the most important roles played by the user manual is to help in solving problems with Demco TI110. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Demco TI110 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
