Instruction/ maintenance manual of the product BGB36-BQAR DCS
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THE PROFESSIONAL 36/48” BGB GRILL Use a nd Ca re Guide MODELS: BGB36-BQAR BGB48-BQAR BGB48-BQR.
1 Thank you for selecting this DCS Professional “BGB” Series Grills. Because of these appliances unique features we have dev eloped this Use and Care Guide. It contains valuable information on how to properly operate and maintain your new applianc e for years of safe and enjo yable cooking .
2 SAFET Y PRACTICES & PRECA UTIONS .......................................................................................................3-5 GRILL MODELS ............................................................................................
3 IMPORT ANT SAFET Y NO TICE: Cer tain Liquid Propane dealers may fill liquid propane cylinders for use in the grill beyond cylinder filling capacity . This “Over filling” may create a dangerous cond it ion. “Over filled” tanks can build up exc ess pressure .
4 F or personal safety , wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cook- ing. Only cer tain types of glass, heat-proof glass ceramic, ear thenware , or other glazed utensils are suit- able for grill use.
5 When using the open top burners always use flat bott omed utensils which are large enough to cov er the burner . Adjust the flame so that it heats only the bottom of the pan to a void ignition of clothing. Position handles inwar d away from open edges of the unit to av oid burns associated with unintentional spillov ers.
6 IGNITION IGNITION BGB48-BQAR BGB48-BQR BGB36-BQAR GRILL MODELS.
7 Ve rify the type of gas supply to be used, either natural or LP , and make sure the marking on the appliance rating plate agrees with that of the supply . The rating plate is located on the outside of the back wall of the Grill. Never connect an unregulated gas line to the appliance .
8 LP GAS HOOK UP ( T YPE 1 OR QC C1 REGULA T O R): Grills orificed for use with LP gas come equipped with a high capacity hose/regulat or assembly for c onnection to a standard 20 lb . LP cylinder ( T ype 1). The LP tank is not included. Co nnec tion: 1/2" NPT male with a 3/8" Flar e adapter (included).
9 INSULA TED JACKET : Do not build the Grill under overhead unprotected combustible c onstruction. If the Grill is to be placed into a combustible enclosure , an approved insulat ed jacket is necessary and is available from y our dealer . Use only the DCS insulated jacket which has specifically been designed and tested for this purpose.
10 Gene ral T he Grill is designed for easy placement int o masonr y enclosures. For non-c ombustible applications the grill drops into the opening shown in (F ig. 04) and hangs from its side flanges. A deck is not r equired to support it from the bottom.
11 grill exhaust 3" (to non-combustible construction / minimum lid clearance) 12" (to combustible construction) 10" 22" 25-1/2" 1-1/2" 2" 13-3/4" Standard lay o.
12 GENERAL: Although all gas connections on the grill are leak tested at the factory prior to shipment, a complet e gas tightness check must be per formed at the installation site due t o possible mishandling in shipment, or exc essive pressure unknowingly being applied to the unit.
13 INST ALLER FINAL CHECKLIST: GRILL BURNER FLAME HEIGHT : To access the grill burner air shutters first remov e the valve panel b y removing it the same way as described on page 12, sec tion “Before T esting” . With a screw driver , loosen the lock-screw on the face of the air shutter .
14 Grill Burner Air Adjustment: Each grill burner is tested and adjusted at the factory prior to shipment; however , variations in the local gas supply or a conv ersion from one gas to another may make it necessary to adjust the burners.
15 GRILL: Each grill section consists of a large stainless steel burner , a stainless steel heat baffles, a series of ceramic rods encased in a stainless steel rack, and a stainless steel heat retaining grate .
16 REPLACEMENT OF REGULA TORS AND HOSE: T he pressure regulat or and hose assembly supplied with the unit must be used. The replac ement pressure regulators and hose assembly must be the type specified by the manufacturer . Do not use the grill if the odor of gas is present.
17 Grilling Method Note: Indirect cooking method is a popular alternative to direct heat grilling. Indirect co oking uses heat from adjacent burners to cook food and in many cases , reduces the possibility of ov ercook ed or overly bro wned food. Foods most appr opriate for indirect grilling included breads, thicker pieces of chicken or steaks .
18 TO L I G HT D U AL SIDE BURNERS (48BQR MODELS ONL Y ): CA UTION: The side burner cov er may be hot if the grill burners are in operation. Side Burners Lighting Instructions: F irst remov e the burner cov er and any cooking utensils from the burner grate .
19 T he smoker system on each grill consists of a stainless steel slide out tray which is positioned abo ve a 3,500 Btu/hr burner . T he burner is controlled b y a precision brass v alve which is capable of being turned down to very low heat levels.
20 T he grill rotisserie system is designed to c ook items from the back using infrared heat. The location of the burner allows the placement of the r otis basting pan (included) beneath the food to c ollect juices and drippings for basting and gra v y .
21 WA R N ING: Never have the grill burners (bottom burners) on during R otisserie cooking. It will burn your meat and mak e it very dr y . Use only one section at a time, grill or rotisserie. PREP ARA TION Recommended: De ntal floss or butcher string , scissors, broiler pan (bottom only), pliers, instant read thermometer , foil, and hot pads.
22 C OOKING ON ROTISSERIE 1. Place prepared rod into motor , lay across to other side in groov e. (F ig.27) 2. V erify placement as shown in F ig. 28. 3. Ignite Burner , star t Rotisserie Motor , and keep on High for cooking all meats on the Rotisserie.
23 TO LIGHT THE RO TISSERIE BURNER: T he location of the rotis burner makes it more susceptible to str ong wind conditions, more so than the protected grill burners.
24 BA T TERY REPLACEMENT : 1. Remove drip pan. 2. Open car t door . 3. Pull battery downwards (T his may require use of pliers.) 4. Re-install upward and push to snap - F ig. 32. (P olarity is shown in Fi g. 33). NO TE: Batter y condition should be checked at least onc e a year .
25 SIDE BURNERS: Fo r proper lighting and performance k eep the burners clean. I t is necessary to clean the burners if they do not light even though the igniter clicks , if there has been a severe boil o ver , or when the flame does not burn blue. Be cer tain all burner knobs are in the off position before attempting t o clean the burners.
26 ORIFICE CLEANING: With the burner remov ed, remove the orifice and shine a flashlight thr ough the opening to ensure there is no blockage. Use a needle to clear any debris. Be extremely careful not to enlarge the hole or break off the needle. S ee page 25, Fig.
27 Be fo re Ca lling for Ser vice: If the grill does not function properly , use the follo wing checklist before contacting your dealer for service. Y ou may save the c ost of a ser vice call.
28 ITEM DESCRIPTION P ART NO. 10 Firebo x, BGB36-BQAR 33200 Fi re box, BGB48-BQAR 33385 11 Rack Roller 14197-02 12 Bottom/Back Panel,BGB36-BQAR 33169 Bo ttom/Back P anel,BGB48-BQAR 33387 13 Landing Le.
29 BGB48-BQR GRILL BOD Y P ARTS LIST ITEM DESCRIPTION P ART NO. 27 Handle, Drip Pan, BGB48-BQR 33406 28 Drip Pan Assembly , Side Burner , BGB48-BQR 33405 29 Handle, Drip Pan, Side Burner 33408 30 Drip.
30 BGB48-BQR GRILL BOD Y P ARTS LIST 1 2 3 4 7 8 9 10 5 14 16 12 13 15 23 26 30 29 32 31 33 34 35 36 6 43 42 41 40 39 38 44 45 11 18 19 20 21 25 24 22 27 28 49 50 49 50 51 51 17 24 26 25 37 48 47 46.
31 ITEM DESCRIPTION P ART NO. 1G ra te BGB Grills 18369 2R adiant Assembly BGB 32291-02 2a Radiant Cap 32264-01 2b Radiant 32218-02 3C eramic Rods 9.50 32224 4T ube Burner 18408 5H eat Shield , Fir e .
32 ITEM DESCRIPTION P ART NO. 16 Bulb 16235 17 Rotisserie, Motor Assembly Ri ght Side Mounting (Standar d Configuration) 33060-01 Le ft Side Mounting (Special Order) 33060-02 18 Rotis Block 14155 19 R.
33 ITEM DESCRIPTION P ART NO . 1C hip T ray 32957 2S crew 15001-23 3S moker Burner 30639-1 4E lectrode, Smoker 16441-02 5S crew 15002-42 6 Nut 15004-19 7S moker Burner Support 32226 8C ontrol V alve 1.
34 48 GRILL CART P ARTS LIST NO TE: Car ts sold separately . ITEM DESCRIPTION P ART NO. 1S ide Shelf T ray 41067 2S ide Shelf End Cap 14205 3S ide Shelf Assembly 18212 4B olt 15003-06 5L eft B ody P a.
35 36 GRILL CART P ARTS LIST ITEM DESCRIPTION P ART NO. 1S ide Shelf T ray 41067 2S i d e S h elf End Cap 14205 3S i d e S h elf Assembly 18212 4B olt 15003-06 5L e f t B o d y P anel 32799 6R e a r B.
36 Burner Electrodes Burner Electrode Smoker Burner Electrode I/R Burner Electrode IgnitionModule 6 Output Ignition Switch 9 V olt Batter y Wiring Diagram P/N # 32826 WIRING DIA GR AM BGB36-BQ AR MODE.
37 I/R Burner Electrode Burner Electrodes Burner Electrode Smoker Burner Electrode IgnitionModule 8 Output Ignition Switch Side Burner Electrodes 9 V olt Batter y 9 10 Wiring Diagram P/N # 33438 WIRIN.
38 I/R Burner Electrode Burner Electrodes Burner Electrodes Smoker Burner Electrode IgnitionModule 6 Output Ignition Switch 9 V olt Batter y Wiring Diagram P/N # 32827 WIRING DIA GR AM BGB48-BQ AR MOD.
39 HOW T O OBT AIN SERVICE: F or warrant y service, please contact your local service provider or DCS Customer Care C enter at (888) 281-5698, Monday thru F r iday , 6 am–4:30 pm PST .
40 L ength of Warr ant y: One (1) Y ear F ull par ts and Labor Cov ers the entire product Fi ve (5) Y ear co mprehensiv e warranty covering the por celainized cast iron rangetop burners, grill radiant assemblies, and drip pans. Should structural deterioration occur to the degree of non-per formanc e, a replacement will be furnished.
Pa rt No. 17671 Rev. A Litho in USA 12/03 Litho in USA 09/2001 As produc t im provement is an ongoing process at DCS, we reserve the right to change specifications or design without notice. 5800 Skylab Road, Huntington Beach, CA 92647 Te l: 714.372.7000 • Fax: 714.
An important point after buying a device DCS BGB36-BQAR (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought DCS BGB36-BQAR yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data DCS BGB36-BQAR - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, DCS BGB36-BQAR you will learn all the available features of the product, as well as information on its operation. The information that you get DCS BGB36-BQAR will certainly help you make a decision on the purchase.
If you already are a holder of DCS BGB36-BQAR, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime DCS BGB36-BQAR.
However, one of the most important roles played by the user manual is to help in solving problems with DCS BGB36-BQAR. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device DCS BGB36-BQAR along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center