Instruction/ maintenance manual of the product DS2400 Datalogic Scanning
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DS2400 INSTA LLA TION MA NUA L.
We Datalogic S.p.A . Via Candini, 2 40012 - Lippo di Calderara Bologna - Italy declare under our sole respons ibility that t he produc t DS2400-XXXX, Laser Scanner and all its model s to which this de.
iii CONTENTS GUIDE TO INSTALLA TION ............................................................... v General View ..................................................................................... vi SA FETY PRECA UTIONS ..........................
iv 3 REA DING FEATURES .................................................................... 3.1 3.1 Step-Ladder Mode ........................................................................... 3.1 3.2 Picket- Fence Mode ...............................
v GUIDE TO INSTA LLA TION The following can be used as a check list to verify all of the steps nec essary for c omplete ins tallation of the DS2400 sc anner. 1) Read all inform ation in the sec tion "Safety Precautions” at the beginning of this m anual.
vi DS2400 General View Figure A 1 2 3 4 Pow er ON Data Tx LED External Trigger LED Good Read LED Laser ON LED 5 6 7 8 Warning and Device Cl ass Label s Laser Beam Output Window Access ory Mounti ng H.
vii SA FETY PRECA UTIONS LA SER SAFETY The f ollowing inform ation is provided to c om ply with the rules im posed by international authorities and r efers to the c orrect us e of the DS2400 scanner . Standard Regulations This scanner utilizes a low-power laser diode.
viii W arning labels indic ating exposur e to laser light and the device clas sif ication are applied onto the body of the scanner ( Figure A, 5 ). Warni ng and devi ce cl ass labels Disconnect the power s upply when opening the device during maintenanc e or installation to avoid exposure to hazardous las er light.
DA TA LOGIC DS2400 General Features - 1. 1 1 GENERA L FEA TURES 1.1 INTRODUCTION The DS2400 laser scanner satis fies the m ost advanc ed needs of a wide range of us ers. It has been developed focus ing on the realistic requirem ents of its target m ark et.
DS2400 DA TA LOGIC 1.2 - General Features • com pletely configurable via serial inter face ( W inHos t ). • 2 serial com m unication interf aces. • supply voltage from 10 to 30 Vdc . • reads all popular c odes. • test m ode to verify the reading features and exac t positioning of the scanner without the need for external tools.
DA TA LOGIC DS2400 General Features - 1. 3 1.3 A VAILA BLE MODELS The DS2400 scanner is available in versions that dif fer in regard to the following param eters: • Reading range • Serial interfac.
DS2400 DA TA LOGIC 1.4 - General Features 1.4 A CCESSORIES The f ollowing accessories are available on request f or the DS2400: • 90° deflec tion mir ror GFC-2100 • 20 m A Current Loop interfac e INT-22 1.5 GFC-2100 A CCESSORY IN STA LLATION GFC-2100 is a 90° def lection m irror available on reques t for DS2400.
DA TA LOGIC DS2400 Installatio n - 2.1 2 INSTA LLA TION 2.1 PA CKA GE CONTENTS Verify that the DS2400 reader and all the parts s upplied with the equipment are present and intac t when opening the packaging; the list of parts inc ludes: 1. DS2400 reader with cable 2.
DS2400 DA TA LOGIC 2.2 - Installatio n 2.2 MECHA NICA L INSTALLA TION DS2400 can be installed to operate in different pos itions. T he four sc rew holes (M4 x 5) on the body of the reader are f or m echanic al f ixtur e (F igure A, 5 ).
DA TA LOGIC DS2400 Installatio n - 2.3 2.3 JUNCTION BOX INSTALLA TION The Junc tion Box provides a pas sive connection between your sc anner and the outside world in a fast and pr actical way . It repres ents an alternative to the 25-pin connector s. Figure 2.
DS2400 DA TA LOGIC 2.4 - Installatio n T h e J u nc t i o n B ox is designed to be m ounted to a panel of m etal, plastic or other appropriate mater ial using the m ounting s crews provided in the pack age. T o do this: 1) Open the junction box by unscrewing the 4 cover sc rews.
DA TA LOGIC DS2400 Installatio n - 2.5 2.3.2 Junction Box Electrical Connections The connec tion and wiring procedure f or Junc tion Box is desc ribed as follows: 1) Open the j unction box by unscrewing the 4 cover sc rews. 2) Pass all Sy stem cables thr ough the glands in the junction box housing.
DS2400 DA TA LOGIC 2.6 - Installatio n J. Box Pinout for DS2400 Pin Name 01 VS 02 GND 03 VS 04 GND 05 CHASSIS 06 VS 07 VS 08 EXT TR IG + 09 EXT TR IG - 10 GND 11 GND 12 VS 13 VS 14 N.C. 15 N.C. 16 GND 17 GND 18 OUT1 + 19 OUT REF 20 OUT2 + 21 N.C. 22 N.
DA TA LOGIC DS2400 Installatio n - 2.7 4) After wiring the junction box and while the scanner is unplugged fr om the power, place the Scanner cable s o that the rubber seal f its into the cutout in the housing of the j unction box and plug the 24 pin connec tor into connector J 1 on the PCB inside the junction box as shown in Figure 2.
DS2400 DA TA LOGIC 2.8 - Installatio n 2.4 ELECTRICA L CONNECTIONS DS2400 25-pin connector m odels are equipped with a cable term inated by a 25-pin fem ale D-s ub connector f or connection to the power supply and input/output signals. The details of the connector pins are indicated in the f ollowing table: Figure 2.
DA TA LOGIC DS2400 Installatio n - 2.9 2.4.1 Powe r Supply Power can be supplied to the sc anner through the pins provided on the 25- pin connector us ed for c omm unication with the host: Earth Grou nd USER INTERFACE CHASSIS VGND V+ (10 - 30 Vdc) 13 25 1 VS GND CHASSIS DS240 0 Figure 2.
DS2400 DA TA LOGIC 2.10 - Installatio n RS232 Interface The s erial interfac e is used in this case f or point to point connections ; it handles com m unication with the host computer and allows both transm iss ion of code data and the pr ogram ming of the scanner.
DA TA LOGIC DS2400 Installatio n - 2.11 START OF TRAN SMISSION EN D OF TRAN SMISSION + V RTS - V + V TX D ATA - V + V CTS - V DATA TRANSMI SSION DATA TRANSMI SSION C1 C2 C4 C3 C5 TRANSMI SSION STOPPED ENABLED DISABLE D ENABLED IDLE IDL E Figure 2.
DS2400 DA TA LOGIC 2.12 - Installatio n DS240 0 TX485+ 2 TX485- 4 RX485+ 3 RX 485 RX485- 5 TX485 7 SGND SGND USER INTERFACE + - + - + Figure 2.14 - RS485 full -duplex connections RS485 Half- Duplex Interface The RS485 half -duplex (3 wires + shield) interf ace is us ed f or polled com munic ation protocols.
DA TA LOGIC DS2400 Installatio n - 2.13 Figure 2.16 shows a multidrop c onfiguration with DS2400 scanner s connected to a Multiplexer . max 2 m DS2400 # x (up to 31) DS2400 # 1 DS2400 # 0 RTX485 + RTX485 - RTX485 - RTX485 + Three wires + shield 120 Ohm 120 Ohm CHASSIS SGND max 1 200 m RS48 5 R EF SHIELD MULTIP LEXER Figure 2.
DS2400 DA TA LOGIC 2.14 - Installatio n 5 3 USER I NTER FACE C.L. IN- C.L. IN+ MAX . 300 METERS I = 20 mA 4 C.L. OUT- 2 C.L. OUT+ I = 20 mA DS2400 Figure 2.17 - 20 mA C.L. connections 2.4.3 Au xiliary RS232 Interface The auxiliary serial interface is used exc lusively for RS232 point to point connections.
DA TA LOGIC DS2400 Installatio n - 2.15 The RT SAUX and CT SAUX signals c ontrol data transm ission and synchronize the connec ted devices. If the RT S/CTS handshak ing protocol is enabled, the DS2400 activates the RTSAUX output to indic ate a message is to be transm itted.
DS2400 DA TA LOGIC 2.16 - Installatio n EXTERNA L TRIGGER DS24 00 Signal 18 19 + 5V VS 9 25 GND Ground V EXT TRIG+ EXT TRIG- Figure 2.20 - Input NPN com mand using DS2400 pow er 18 19 + 5V DS2400 EXTE R NAL TRIGGER 30 Vdc max. Vext V Sign al Ground EXT TRIG+ EXT TRIG- Figure 2.
DA TA LOGIC DS2400 Installatio n - 2.17 2.4.5 Outputs There ar e two general purpose outputs. T he following pins are pres ent on the 25-pin connector of the sc anner: Pin Name Function 8 OUT1+ Output.
DS2400 DA TA LOGIC 2.18 - Installatio n The Pitch angle is represented by the value P in Figure 2.24. Pos ition the reader in order to minimize the Pitch angle. DS24 00 Figure 2.24 - Pitch A ngle The Skew angle is repres ented by the value S in Figure 2.
DA TA LOGIC DS2400 Installatio n - 2.19 2.6 TYPICA L LA YOUTS The f ollow ing ty pical layouts refer to system hardware configurations . Dotted lines in the figures r efer to optional hardware conf igurations within the particular layout. These layouts also require the correct setup of the software configur ation parameters.
DS2400 DA TA LOGIC 2.20 - Installatio n 2.6.2 Pass Through Pass through m ode allow s two or mor e devices to be connected to a s ingle external ser ial interface. Each DS2400 transm its the m ess ages received by the auxiliary interface onto the main inter face.
DA TA LOGIC DS2400 Installatio n - 2.21 2.6.3 RS232 Master/Slav e The RS232 m aster/s lave connection is us ed to collec t data f rom sever al scanners to build either an multi-point or a m ulti-sided reading sy s tem; there can be one m aster and up to 9 slaves connected together.
DS2400 DA TA LOGIC 2.22 - Installatio n 2.6.4 RS485 Master/Slav e The RS485 m aster/s lave connection is us ed to collec t data f rom sever al scanners to build either a m ulti-point or a m ulti-s ided reading sy stem ; there can be one m aster and up to 5 slaves connected together.
DA TA LOGIC DS2400 Installatio n - 2.23 NOTE The auxiliary serial interfac e of the slave sc anners can be us ed in Local Echo c ommunication mode to control any single scanner (visualize collect ed data) or to configure it us ing the WinHost utility or Hos t Mode Programming proc edure.
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DA TA LOGIC DS2400 Technical Feat ures - 3.1 3 REA DING FEA TURES The num ber of scans perform ed on the code by the DS2400 and therefore the decoding capability is influenced by the following paramet.
DS2400 DA TA LOGIC 3.2 - Technic al Feat ures For exam ple, the DS2400 ( 800 scans/s ec.) for a 25 m m high code m oving at 1250 mm /s perform s: [(25/1250) * 800] - 2 = 14 eff ective sc ans. 3.2 PICKET-FENCE MODE If scanning is parallel to the code motion, ( Figure 3.
DA TA LOGIC DS2400 Technical Feat ures - 3.3 3.3 PERFORMANCE The DS2400 s canner is available in dif ferent ver sions accord ing to the reading perfor manc e. mm (mils) scans/s 1XX X 0.25 (10) 400 to 1000 2XX X 0.35 (14) 400 to 1000 1XX X 100 mm (4 in) - 440 mm (17 in) on 0.
DS2400 DA TA LOGIC 3.4 - Technic al Feat ures 3.4 REA DING DIA GRAMS DS2400-1XXX (Medium Reading Range) ≥ 0.50 mm (20 mils) 0 20 cm 15 10 5 15 5 10 20 10 20 30 0.35 mm (14 mils) 40 50 60 70 cm 0.25 mm (10 mils) CONDITIONS Code = Interleaved 2/5 or Code 39 PCS = 0.
DA TA LOGIC DS2400 Technical Feat ures - 3.5 DS2400-2XXX (Long Reading Range) 0 5 10 15 20 5 10 15 20 cm 10 20 30 40 50 60 70 cm 0.35 mm (14 mils) ≥ 0.50 mm (20 mils) CONDITIONS Code = Interleaved 2/5 or Code 39 PCS = 0.90 "Pitch" angle = 0 ° "Skew" angle = 10 ° "Tilt" angle = 0 ° Code Resolution* = High - for 0.
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DA TA LOGIC DS2400 Technical Feat ures - 4.1 4 MAINTENA NCE 4.1 CLEA NING Clean the laser beam output window periodically for continued c orrect operation of the reader . Dust, dirt, etc. on the window m ay alter the reading perfor manc e. Repeat the operation frequently in particularly dirty envir onments .
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DA TA LOGIC DS2400 Technical Feat ures - 5.1 5 TECHNICA L FEA TURES DS2400-1XXX DS 2400-2XXX ELECTR ICA L FEA TURES Input Power Supply volt age 10 to 30 Vdc Power consum pt ion max. 5 W Serial I n terfaces (depends on m odel) Main RS232; RS485 Ful l -dupl ex / Half -dupl ex; 20 m A C.
DS2400 DA TA LOGIC 5.2 - Technic al Feat ures SOFTW A RE FEATURES READABLE C ODE SYMBOLOG IES • EAN/ UPC (includi ng A dd-on 2 and A dd-on 5) • Code 93 • 2/5 I nt erl eaved • Code 128 • Code 39 (Standard and Ful l A SCII) • EAN 128 • Codabar • Pharmac ode Other sym bologies avail abl e on reques t.
An important point after buying a device Datalogic Scanning DS2400 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Datalogic Scanning DS2400 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Datalogic Scanning DS2400 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Datalogic Scanning DS2400 you will learn all the available features of the product, as well as information on its operation. The information that you get Datalogic Scanning DS2400 will certainly help you make a decision on the purchase.
If you already are a holder of Datalogic Scanning DS2400, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Datalogic Scanning DS2400.
However, one of the most important roles played by the user manual is to help in solving problems with Datalogic Scanning DS2400. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Datalogic Scanning DS2400 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
